Feed Mill 20 Tons/hour Pig Feed and 5 Tons/hour Fish Feed Combined Pellet Production Line Project
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With the development of animal husbandry and the export of livestock, poultry and aquatic products, it will greatly promote the faster development of the feed industry. At present, the export of livestock products must be based on the production of green livestock and poultry, and the production of green livestock and poultry must have green livestock and poultry compound feed. Therefore, the construction and production of pure natural, non-polluting, non-toxic, and non-side-effect green livestock and poultry feed is an urgent task for my country's feed manufacturers.
This article introduces the project with an annual output of 40,000 tons of pig feed and 10,000 tons of fish feed. It mainly introduces the investment cost, equipment list, area, project content, consumption of raw and auxiliary materials, etc. of the joint production line of pig feed and fish feed pellets. If calculated by the output of feed pellets per hour, it is a large-scale project of a combined pellet production line of 20 tons/hour pig feed and 5 tons/hour fish feed. This project requires not only a feed pellet machine, but also an extruder, pulverizer, mixer, packaging machine, and steam boiler.
20 Tons/hour Pig Feed and 5 Tons/hour Fish Feed Combined Pellet Production Line Project
1. Project Name, Location and Nature of Construction
Project name: 40,000 tons/year pig feed and 10,000 tons/year fish feed production line construction project
Daily output: 160-170 tons/day pig feed and 40 tons/day fish feed pellet production line project
Construction content: The main construction content is the production workshop, warehouse, auxiliary living area, and supporting public and environmental protection facilities, among which the production workshop is a 4-story steel frame structure, the warehouse is a 1-story steel frame structure, and the production scale is 40,000 tons per year. Pig feed, 10,000 tons of fish feed.
Total investment: 5 million RMB, of which environmental protection investment is 500,000 RMB, accounting for 10% of the total investment.
2. Project Area
The project covers a total area of 3,000 square meters, with a total construction area of 3270 square meters, including a warehouse construction area of 2,000 square meters and a production workshop construction area of 1,000 square meters. The land for this project is construction land with a good ecological environment, with ponds on the west, Linnong irrigation canal on the north and east, and X056 county road. X056 county road can directly reach the center of Miluo, and farmland on the south.
3. Project Composition
The project will build a production line with an annual output of 40,000 tons of pig feed and 10,000 tons of fish feed. The engineering construction content of the project mainly includes main engineering, auxiliary engineering, environmental protection engineering, and public engineering. See Table 1 for details.
Engineering category
project name
Engineering Content
Remarks
structural work
Production workshop
Building area is 1000㎡, 4F, steel frame structure
Covers an area of about 250 square meters
Auxiliary engineering
warehouse
Raw material warehouse with a building area of 1000 square meters
1F, steel frame structure
Finished product warehouse with a building area of 1000 square meters
1F, steel frame structure
Boiler Room
One with a construction area of about 200 square meters
1F, brick-concrete structure
Power distribution room
One with a construction area of about 20 square meters
1F, brick-concrete structure
canteen
One with a construction area of about 30 square meters
1F, brick-concrete structure
Guard room
One with a construction area of about 20 square meters
1F, brick-concrete structure
Public works
power supply system
Township substation power supply
water supply system
groundwater
Heating
Electric heating lamp
Use electric heaters for heating
Environmental Engineering
Waste gas treatment facilities
Water film dust collector
Dust removal of combustion exhaust gas of steam boiler
Pulse dust collector
Remove the dust generated by the process
Noise control facilities
Sound insulation, shock absorption, green belts in the factory area, etc.
Wastewater treatment facility
domestic sewage
Set up a septic tank
Treat domestic sewage as surrounding agricultural fertilizer
Initial rain
Initial rainwater collection tank
Sediment circulation pool
Precipitation of boiler dust removal wastewater
After precipitation, it is recycled and not discharged
Solid waste treatment facility
Domestic garbage
Domestic waste generated by employees
Hand over the garbage to the local sanitation department for disposal
Waste packaging materials
Garbage collection point
Recycled by raw material providers
Note: The production process of this project runs through each production workshop.
List of specific technical and economic indicators of this project 2.
Table 2 List of technical and economic indicators of the proposed project
Serial number
project
unit
Quantity
Remarks
1
Total area
m 2
3000
2
Total surface area
m 2
3270
Production workshop
m 2
1000
Covers an area of about 250 square meters
warehouse
Raw materials warehouse
m 2
1000
product warehouse
m 2
1000
Steam boiler room
m 2
200
Power distribution room
m 2
20
canteen
m 2
30
Guard room
m 2
20
3
Initial rainwater collection tank
m 3
50
4
Settling circulation tank
m 3 /d
10
5
Green area
m 2
200
6
Labor quota
people
15
7
Total investment
Ten thousand RMB
500
4. Main Production Equipment
According to the project construction scale, product plan and technical plan requirements, comprehensive consideration of equipment service life, material consumption indicators, etc., the main production equipment of this project is determined as shown in Table 3.
Table 3 List of main production equipment
Serial number
name
unit
Quantity
model
Remarks
1
Bucket elevator
station
10
TDTG40/19
2
Cylindrical cleaning screen
station
1
TDSCY80
3
Permanent magnet cylinder
station
1
TDYCT30
4
grinder
station
1
TDWFS70×80
5
Double shaft paddle mixer
station
1
TDWLSS200
6
Granulator
station
1
TDZL420
7
Rotating sieve
set
1
TDHFS125×3
8
Packing Machine
station
1
TDFB35
9
Centralized pulse dust removal system
set
2
TDMCa36
10
Independent pulse dust collector
set
6
TDMCa50
11
Silo
A
Several
60~300m³
12
steamer
station
1
SZL4-1.25-AII
Rated steam output: 4t/h
13
Air compressor
station
1
LGU37A
5. Consumption of Raw and Auxiliary Materials
Table 4 Main raw and auxiliary materials and consumption
Serial number
Name of raw and auxiliary materials
unit
Quantity
source
form
Packing
Maximum storage capacity
Remarks
1
corn
t/a
27500
Market purchase
Particles
In bulk
1500t
Bag storage
2
Bran
t/a
3400
Market purchase
Particles
Bagged
250t
Bag storage
3
Rapeseed meal
t/a
2500
Vegetable oil plant procurement
Particles
Bagged
500t
Bag storage
4
Soybean meal
t/a
9437.5
Vegetable oil plant procurement
Particles
Bagged
500t
Bag storage
5
Cotton meal
t/a
1875
Vegetable oil plant procurement
Particles
Bagged
500t
Bag storage
6
Fish meal
t/a
312.5
Market purchase
Powdery
Bagged
50t
Bag storage
7
grease
t/a
4500
Market purchase
Liquid
Barreled
500t
Bag storage
8
Vitamin additives
t/a
12.5
Market purchase
Powdery
Bagged
5t
Bag storage
9
Amino acid additives
t/a
62.5
Market purchase
Powdery
Bagged
10t
Bag storage
10
Propionic acid type antifungal agent
t/a
25
Market purchase
Liquid
Barreled
7t
Bag storage
11
Enzyme
t/a
9.375
Market purchase
Powdery
Bagged
3t
Bag storage
12
Probiotics
t/a
9.375
Market purchase
Powdery
Bagged
3t
Bag storage
13
Allicin premix
t/a
6.25
Market purchase
Liquid
Barreled
2t
Bag storage
14
Vitamin premix
t/a
62.5
Market purchase
Powdery
Bagged
10t
Bag storage
15
Mineral additives
t/a
62.5
Market purchase
Powdery
Bagged
10t
Bag storage
16
Molded biomass
t/a
225
Market purchase
Powdery
Bagged
20t
Bag storage
17
Electricity
Million degrees/a
15
Local grid
\
\
\
\
18
water
t/a
5772
groundwater
\
\
\
\
6. Product Solution
The main products produced in this project are pig feed and fish feed. The specific product plan is shown in Table 5 below.
Finished product name
unit
Yield
Food for pig
10,000 tons/year
4
fish food
10,000 tons/year
1
Note: Since the production formula of this project changes according to the requirements of the demand unit, the different fishes to be raised, and the feeding purpose, the technical indicators of the conventional products are shown in Table 1-6.
Table 6 Main technical indicators of products
Product name
Technical index
Crude protein (%)
Crude ash (%)
Calcium (%)
Phosphorus (%)
Arsenic mg/kg
Lead mg/kg
Fluorine mg/kg
Remarks
fish food
32.1
9.8
0.8
0.91
1.1
1.4
14.3
Olaquindox cannot be detected
≧ 32.0
≦ 12.0
≦ 0.60
≧ 0.90
≦ 3.0
≦ 7.5
≦ 350.0
Not detected in compliance
Food for pig
17.0
12.2
3.61
1.00
1.2
2.0
10.6
Furazolidone shall not be detected
≧ 17.0
≦ 16.0
≧2.50 -5.00
≧0.50
≦2.0
≦5.0
≦200.0
Not detected in compliance
21.2
5.2
1.21
0.69
11.2
0.7
21.0
Furazolidone shall not be detected
≧21.0
≦8.0
0.80 -1.30
≧0.60
≦16.2
≦5.0
≦250.0
Not detected in compliance
7. Process Flow
The process flow is briefly described as follows:
20-30T/H feed pellet production line flow chart
(1) Raw material receiving and cleaning
After the main raw materials needed for production are brought into the factory by the car, the raw materials that need to be crushed are removed by the primary cleaning screen to remove impurities and magnetic separators to remove iron impurities. The main pollutants are removed impurities and equipment noise.
(2) Crushing section
The project's raw and auxiliary materials, corn, wheat bran, cotton meal, etc., will be crushed by a crusher after cleaning and removing impurities. The main pollutants in the crushing process are dust and equipment noise. The crushing is carried out in a closed crusher, and the dust is discharged after being processed by a pulse dust collector; the crushing equipment is equipped with a shock-absorbing foundation and a muffler.
(3) Ingredients and mixing section
According to the requirements of the formula, various raw materials participating in the ingredients are measured and weighed into the mixer in turn. The mixing process is carried out in a closed mixer, and the main pollutant is the noise of the mixing equipment.
(4) Superfine grinding section
Because the finer the particles, the larger the surface area, and the larger the contact area of the digestive juice of fish and pigs, which improves the digestibility of feed and increases its nutritional reward.
(5) Secondary mixing section
The superfinely pulverized raw materials are mixed again. The mixing process is carried out in a closed mixer, and the main pollutant is the noise of the mixing equipment.
(6) Puffing and drying section
The raw and auxiliary materials after the secondary mixing are expanded and dried, and are put into the dryer for drying treatment. After drying, the moisture content of the material is about 2%.
(7) Spraying and cooling section
The spraying process of this project is a quenching and tempering process. The materials to be mixed are tempered into powdered feed with certain moisture and humidity, which is beneficial to pelletizing. After the process is completed, the materials are sent to the cooler for cooling treatment.
(8) Granulation section
The mixed raw materials enter the feed granulator, the temperature of the material is adjusted to 80-85℃ through steam, and the water content of the material is about 10%, and then the granulator is made into granules of specifications and particle size. The granulation process is mainly caused by noise pollution of granulation equipment.
(9) Double material packing section
Packed into warehouse, stored for sale.
(10) Steam boiler
The production steam is provided by a 4t/h biomass steam boiler. The biomass boiler will produce a certain amount of waste gas and biomass ash.
8. Construction Period
This project is a new project. According to the site survey, the land leveling work has been completed. This project also requires the installation of equipment for the main body, auxiliary engineering, public engineering, environmental protection engineering and other projects. The main project content is shown in Table 7 below.
Engineering category
project name
Engineering Content
Remarks
structural work
Production workshop
Building area is 1000㎡, 4F, steel frame structure
The entire production process runs through the layers
Auxiliary engineering
warehouse
Raw material warehouse with a building area of 1000 square meters
1F, steel frame structure
Finished product warehouse with a building area of 1000 square meters
1F, steel frame structure
Boiler Room
One with a construction area of about 200 square meters
1F, brick-concrete structure
Power distribution room
One with a construction area of about 20 square meters
1F, brick-concrete structure
canteen
One with a construction area of about 30 square meters
1F, brick-concrete structure
Guard room
One with a construction area of about 20 square meters
1F, brick-concrete structure
Public works
power supply system
Township substation power supply
water supply system
groundwater
Heating
Electric heating lamp
Use electric heaters for heating
Environmental Engineering
Waste gas treatment facilities
Water film dust collector
Dust removal of exhaust gas from steam boiler
Pulse dust collector
Remove the dust generated by the process
Noise control facilities
Sound insulation, shock absorption, green belts in the factory area, etc.
Wastewater treatment facility
domestic sewage
Set up a septic tank to treat domestic sewage and use it as surrounding agricultural fertilizer
Initial rain
Initial rainwater collection tank
Sediment circulation pool
After the boiler dedusting wastewater is settled, it is recycled and not discharged
Solid waste treatment facility
Domestic garbage
Domestic waste generated by employees
Hand over the garbage to the local sanitation department for disposal
Waste packaging materials
Garbage collection point
Recycled by raw material providers
Table 7 Project content during construction period
9. Labor Quota and Work System
The project has a labor force of 15 people, an average annual production time of 240 days, 8 hours of work per day, a 1-shift system, and no accommodation.
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