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Feed Mill 20 Tons/hour Pig Feed and 5 Tons/hour Fish Feed Combined Pellet Production Line Project
- Date: 2020-11-30 08:54:07
- From: www.pellet-richi.com
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With the development of animal husbandry and the export of livestock, poultry and aquatic products, it will greatly promote the faster development of the feed industry. At present, the export of livestock products must be based on the production of green livestock and poultry, and the production of green livestock and poultry must have green livestock and poultry compound feed. Therefore, the construction and production of pure natural, non-polluting, non-toxic, and non-side-effect green livestock and poultry feed is an urgent task for my country's animal feed manufacturers.
This article introduces the 25t/h organic feed mill project with an annual output of 40,000 tons of pig feed and 10,000 tons of fish feed. It mainly introduces the investment cost, feed mill equipment list, area, project content, consumption of raw and auxiliary materials, etc. of the joint production line of pig feed and fish feed pellets. If calculated by the output of feed pellets per hour, it is a large-scale project of a combined pellet production line of 20 tons/hour pig feed and 5 tons/hour fish feed. This project requires not only a feed pellet machine, but also an extruder, feed mill grinder, animal feed mill mixer, packaging machine, and steam boiler.
20 Tons/hour Pig Feed and 5 Tons/hour Fish Feed Combined Pellet Production Line Project
1. 25T/H Pig And Floating Fish Feed Mill Plant Project Name, Location and Nature of Construction
- Project name: 40,000 tons/year pig feed and 10,000 tons/year fish feed mill set up project
- Daily output: 160-170 tons/day pig feed and 40 tons/day fish feed pellet production line project
- Hourly output: 20 tons/hour pig feed and 5 tons/hour fish feed plant project
- Project nature: new
- Construction site: Miluo City
- Construction content: The main construction content of the 25 tons per hour animal feed mill plant is the production workshop, warehouse, auxiliary living area, and supporting public and environmental protection facilities, among which the production workshop is a 4-story steel frame structure, the warehouse is a 1-story steel frame structure, and the production scale is 40,000 tons per year. Pig feed, 10,000 tons of fish feed.
- Total 25 tons per hour feed mill cost: 5 million RMB, of which environmental protection investment is 500,000 RMB, accounting for 10% of the total investment.
2. 25T/H Animal Feed Mill Processing Plant Project Area
The 25t/h customized feed mill plant project covers a total area of 3,000 square meters, with a total construction area of 3270 square meters, including feed milling warehouse construction area of 2,000 square meters and pig fish feed mill production workshop construction area of 1,000 square meters. The land for this good quality pig fish feed mill project is construction land with a good ecological environment, with ponds on the west, Linnong irrigation canal on the north and east, and X056 county road. X056 county road can directly reach the center of Miluo, and farmland on the south.
3. 25T/H Pig Fish Livestock Feed Mill Factory Project Composition
The fish pig livestock feed mill project will build a full animal feed production line with an annual output of 40,000 tons of pig feed and 10,000 tons of fish feed. The engineering construction content of the animal pig fish feed mill project mainly includes main engineering, auxiliary engineering, environmental protection engineering, and public engineering. See Table 1 for details.
| Engineering category | Project name | Engineering Content | Remarks | |
| structural work | Production workshop | Building area is 1000㎡, 4F, steel frame structure | Covers an area of about 250 square meters | |
| Auxiliary engineering | warehouse | Raw material warehouse with a building area of 1000 square meters | 1F, steel frame structure | |
| Finished product warehouse with a building area of 1000 square meters | 1F, steel frame structure | |||
| Boiler Room | One with a construction area of about 200 square meters | 1F, brick-concrete structure | ||
| Power distribution room | One with a construction area of about 20 square meters | 1F, brick-concrete structure | ||
| canteen | One with a construction area of about 30 square meters | 1F, brick-concrete structure | ||
| Guard room | One with a construction area of about 20 square meters | 1F, brick-concrete structure | ||
| Public works | power supply system | Township substation power supply | ||
| water supply system | groundwater | |||
| Heating | Electric heating lamp | Use electric heaters for heating | ||
| Environmental Engineering | Waste gas treatment facilities | Water film dust collector | Dust removal of combustion exhaust gas of steam boiler | |
| Pulse dust collector | Remove the dust generated by the process | |||
| Noise control facilities | Sound insulation, shock absorption, green belts in the factory area, etc. | |||
| Wastewater treatment facility |
domestic sewage | Set up a septic tank | Treat domestic sewage as surrounding agricultural fertilizer | |
| Initial rain | Initial rainwater collection tank | |||
| Sediment circulation pool | Precipitation of boiler dust removal wastewater | After precipitation, it is recycled and not discharged | ||
| Solid waste treatment facility | Domestic garbage | Domestic waste generated by employees | Hand over the garbage to the local sanitation department for disposal | |
| Waste packaging materials | Garbage collection point | Recycled by raw material providers | ||
Note: The animal feed manufacturing process of this 25t/h automatic feed pellet making plant project runs through each production workshop.
List of specific technical and economic indicators of this 25 tons per hour animal pellet feed production plant project 2.
Table 2 List of technical and economic indicators of the proposed fish livestock feed production plant project
| Serial number | project | unit | Quantity | Remarks | |
| 1 | Total area | m 2 | 3000 | ||
| 2 | Total surface area | m 2 | 3270 | ||
| Production workshop | m 2 | 1000 | Covers an area of about 250 square meters | ||
| warehouse | Raw materials warehouse | m 2 | 1000 | ||
| product warehouse | m 2 | 1000 | |||
| Steam boiler room | m 2 | 200 | |||
| Power distribution room | m 2 | 20 | |||
| canteen | m 2 | 30 | |||
| Guard room | m 2 | 20 | |||
| 3 | Initial rainwater collection tank | m 3 | 50 | ||
| 4 | Settling circulation tank | m 3 /d | 10 | ||
| 5 | Green area | m 2 | 200 | ||
| 6 | Labor quota | people | 15 | ||
| 7 | Total investment | Ten thousand RMB | 500 | ||
4. Main Fish Pig Feed Mill Equipment 25 Tons Per Hour
According to the 25t/h animal pig fish feed manufacturing plant project construction scale, product plan and technical plan requirements, comprehensive consideration of feed milling machine service life, material consumption indicators, etc., the main animal feed machine of this 25t/h feed mill plant for pig and fish is determined as shown in Table 3.
Table 3 List of main production equipment
| Serial number | name | unit | Quantity | model | Remarks |
| 1 | Bucket elevator | station | 10 | TDTG40/19 | |
| 2 | Cylindrical cleaning screen | station | 1 | TDSCY80 | |
| 3 | Permanent magnet cylinder | station | 1 | TDYCT30 | |
| 4 | Pig fish animal feed grinder | station | 1 | TDWFS70×80 | |
| 5 | Double shaft paddle mixer | station | 1 | TDWLSS200 | |
| 6 | Fish pig feed pellet making machine | station | 1 | TDZL420 | |
| 7 | Rotating sieve | set | 1 | TDHFS125×3 | |
| 8 | Packing Machine | station | 1 | TDFB35 | |
| 9 | Centralized pulse dust removal system | set | 2 | TDMCa36 | |
| 10 | Independent pulse dust collector | set | 6 | TDMCa50 | |
| 11 | Silo | A | Several | 60~300m³ | |
| 12 | Steam boiler | station | 1 | SZL4-1.25-AII | Rated steam output: 4t/h |
| 13 | Air compressor | station | 1 | LGU37A |
5. Consumption of Raw and Auxiliary Materials In The Pig Fish Feed Mill Plant
Table 4 Main raw and auxiliary materials and consumption
| Serial number | Name of raw and auxiliary materials | unit | Quantity | source | form | Packing | Maximum storage capacity | Remarks |
| 1 | Corn | t/a | 27500 | Market purchase | Particles | In bulk | 1500t | Bag storage |
| 2 | Bran | t/a | 3400 | Market purchase | Particles | Bagged | 250t | Bag storage |
| 3 | Rapeseed meal | t/a | 2500 | Vegetable oil plant procurement | Particles | Bagged | 500t | Bag storage |
| 4 | Soybean meal | t/a | 9437.5 | Vegetable oil plant procurement | Particles | Bagged | 500t | Bag storage |
| 5 | Cotton meal | t/a | 1875 | Vegetable oil plant procurement | Particles | Bagged | 500t | Bag storage |
| 6 | Fish meal | t/a | 312.5 | Market purchase | Powdery | Bagged | 50t | Bag storage |
| 7 | grease | t/a | 4500 | Market purchase | Liquid | Barreled | 500t | Bag storage |
| 8 | Vitamin additives | t/a | 12.5 | Market purchase | Powdery | Bagged | 5t | Bag storage |
| 9 | Amino acid additives | t/a | 62.5 | Market purchase | Powdery | Bagged | 10t | Bag storage |
| 10 | Propionic acid type antifungal agent | t/a | 25 | Market purchase | Liquid | Barreled | 7t | Bag storage |
| 11 | Enzyme | t/a | 9.375 | Market purchase | Powdery | Bagged | 3t | Bag storage |
| 12 | Probiotics | t/a | 9.375 | Market purchase | Powdery | Bagged | 3t | Bag storage |
| 13 | Allicin premix | t/a | 6.25 | Market purchase | Liquid | Barreled | 2t | Bag storage |
| 14 | Vitamin premix | t/a | 62.5 | Market purchase | Powdery | Bagged | 10t | Bag storage |
| 15 | Mineral additives | t/a | 62.5 | Market purchase | Powdery | Bagged | 10t | Bag storage |
| 16 | Molded biomass | t/a | 225 | Market purchase | Powdery | Bagged | 20t | Bag storage |
| 17 | Electricity | Million degrees/a | 15 | Local grid | \ | \ | \ | \ |
| 18 | water | t/a | 5772 | groundwater | \ | \ | \ | \ |
6. 25 Tons Per Hour Complete Livestock Aqua Feed Mill Plant Solution
The main products produced in this 25 tons animal feed processing plant project are pig feed and fish feed. The specific product plan is shown in Table 5 below.
| Finished product name | unit | Yield |
| Food for pig | 10,000 tons/year | 4 |
| fish food | 10,000 tons/year | 1 |
Note: Since the production formula of this 25 ton pellet feed mill project changes according to the requirements of the demand unit, the different fishes to be raised, and the feeding purpose, the technical indicators of the conventional products are shown in Table 1-6.
Table 6 Main technical indicators of 25t/h feed mill processing plant products
| Product name |
Technical index | |||||||
| Crude protein (%) | Crude ash (%) | Calcium (%) |
Phosphorus (%) | Arsenic mg/kg |
Lead mg/kg |
Fluorine mg/kg |
Remarks | |
| fish food | 32.1 | 9.8 | 0.8 | 0.91 | 1.1 | 1.4 | 14.3 | Olaquindox cannot be detected |
| ≧ 32.0 | ≦ 12.0 | ≦ 0.60 | ≧ 0.90 | ≦ 3.0 | ≦ 7.5 | ≦ 350.0 | Not detected in compliance |
|
| Food for pig | 17.0 | 12.2 | 3.61 | 1.00 | 1.2 | 2.0 | 10.6 | Furazolidone shall not be detected |
| ≧ 17.0 | ≦ 16.0 | ≧2.50 -5.00 |
≧0.50 | ≦2.0 | ≦5.0 | ≦200.0 | Not detected in compliance |
|
| 21.2 | 5.2 | 1.21 | 0.69 | 11.2 | 0.7 | 21.0 | Furazolidone shall not be detected | |
| ≧21.0 | ≦8.0 | 0.80 -1.30 |
≧0.60 | ≦16.2 | ≦5.0 | ≦250.0 | Not detected in compliance |
|
7. Animal Feed Manufacturing Process In The 25T/H Pig Fish Feed Mill Plant
The animal pig fish feed manufacturing process flow chart is briefly described as follows:
25T/H feed pellet production line flow chart
(1) Feed mill raw material receiving and cleaning
After the main raw materials needed for animal feed production are brought into the 25t/h animal feed factory by the car, the raw materials that need to be crushed are removed by the primary cleaning screen to remove impurities and magnetic separators to remove iron impurities.
(2) Feed mill crushing section
The 25t/h pig fish feed processing line project's raw and auxiliary materials, corn, wheat bran, cotton meal, etc., will be crushed by a crusher after cleaning and removing impurities. The crushing is carried out in a closed crusher, and the dust is discharged after being processed by a pulse dust collector; the animal feed production plant grinding equipment is equipped with a shock-absorbing foundation and a muffler.
(3) Feed mill ingredients and mixing section
According to the requirements of the livestock feed and fish feed formula, various raw materials participating in the ingredients are measured and weighed into the mixer in turn. The mixing process is carried out in a closed animal feed mixer, and the main pollutant is the noise of the feed mixing equipment.
(4) Feed plant superfine grinding section
Because the finer the particles, the larger the surface area, and the larger the contact area of the digestive juice of fish and pigs, which improves the digestibility of feed and increases its nutritional reward.
(5) Feed mill secondary mixing section
The superfinely pulverized raw materials are mixed again. The mixing process is carried out in a closed mixer, and the main pollutant is the noise of the mixing equipment.
(6) Feed plant puffing and drying section
The raw and auxiliary materials after the secondary mixing are expanded and dried, and are put into the dryer for drying treatment. After drying, the moisture content of the material is about 2%.
(7) Feed line spraying and cooling section
The spraying process of this 25t/h pig animal fish feed plant project is a quenching and tempering process. The materials to be mixed are tempered into powdered feed with certain moisture and humidity, which is beneficial to pelletizing. After the process is completed, the materials are sent to the pellet cooler for cooling treatment.
(8) Feed mill pelletizing section
The mixed raw materials enter the animal feed pellet machine for pig and fish, the temperature of the material is adjusted to 80-85℃ through steam, and the water content of the material is about 10%, and then the animal feed peleltizer is made into granules of specifications and particle size. The granulation process is mainly caused by noise pollution of granulation equipment.
(9) Feed mill double material packing section
Packed into warehouse, stored for sale.
(10) Steam boiler
The production steam is provided by a 4t/h biomass steam boiler. The biomass boiler will produce a certain amount of waste gas and biomass ash.
8. Construction Period Of 25T/H Animal Food Processing Plant For Pig And Fish Feed
This pig fish feed mill plant project is a new project. According to the site survey, the land leveling work has been completed. This 25 tons animal feed processing plant project also requires the installation of feed plant machinery for the main body, auxiliary engineering, public engineering, environmental protection engineering and other projects. The main project content is shown in Table 7 below.
| Engineering category | project name | Engineering Content | Remarks | |
| structural work | Production workshop | Building area is 1000㎡, 4F, steel frame structure | The entire production process runs through the layers | |
| Auxiliary engineering | warehouse | Raw material warehouse with a building area of 1000 square meters | 1F, steel frame structure | |
| Finished product warehouse with a building area of 1000 square meters | 1F, steel frame structure | |||
| Boiler Room | One with a construction area of about 200 square meters | 1F, brick-concrete structure | ||
| Power distribution room | One with a construction area of about 20 square meters | 1F, brick-concrete structure | ||
| canteen | One with a construction area of about 30 square meters | 1F, brick-concrete structure | ||
| Guard room | One with a construction area of about 20 square meters | 1F, brick-concrete structure | ||
| Public works | power supply system | Township substation power supply | ||
| water supply system | groundwater | |||
| Heating | Electric heating lamp | Use electric heaters for heating | ||
| Environmental Engineering | Waste gas treatment facilities | Water film dust collector | Dust removal of exhaust gas from steam boiler | |
| Pulse dust collector | Remove the dust generated by the process | |||
| Noise control facilities | Sound insulation, shock absorption, green belts in the factory area, etc. | |||
| Wastewater treatment facility |
domestic sewage | Set up a septic tank to treat domestic sewage and use it as surrounding agricultural fertilizer | ||
| Initial rain | Initial rainwater collection tank | |||
| Sediment circulation pool | After the boiler dedusting wastewater is settled, it is recycled and not discharged | |||
| Solid waste treatment facility | Domestic garbage | Domestic waste generated by employees | Hand over the garbage to the local sanitation department for disposal | |
| Waste packaging materials | Garbage collection point | Recycled by raw material providers | ||
Table 7 Project content during construction period
9. Labor Quota and Work System Of 25T/H Animal Feed Manufacturing Plant
The livestock fish feed production plant project has a labor force of 15 people, an average annual production time of 240 days, 8 hours of work per day, a 1-shift system, and no accommodation.
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