At present, the feed industry has become an indispensable and important industry in my country's national economy. It leads the planting industry on one side and the breeding industry on the other, which has played an irreplaceable role in improving people's living standards. The project intends to import high-quality feed wheat from Kazakhstan, Russia and Australia as raw materials, which will be processed into concentrated feed and sold in the domestic market, which will have great competitiveness and good economic benefits.
Production Line Project of a Poultry and Livestock Animal Feed Powder Factory With a Daily Output of 1,000 Tons
This project is planned to be built in Yueyang Chenglingji Free Trade Zone. The planned total land area of the project is 33195m2, the net land area is 33195m2, and the total construction area is 7497.28m2. The project is mainly composed of production workshops, finished product warehouses, silo areas, scientific research buildings and auxiliary rooms.
The main economic and technical indicators of this project are shown in Table 1-1:
Table 1-1 List of main economic and technical indicators
|Total planned land area||m 2||33195|
|Net land area||m 2||33195|
|Total surface area||m 2||7,497.28|
|among them||Finished warehouse building area||m 2||2031.46|
|Silo building area||m 2||2,696.62|
|Building area of production workshop||m 2||841.64|
|Building area of equipment room||m 2||160|
|Construction area of research building||m 2||1,667.56|
|Concierge room construction area||m 2||100|
|Green area rate||%||5.8|
The construction content of the project is shown in Table 1-2.
Table 1-2 List of project construction content
|Engineering category||Single project name||Engineering Content||Remarks|
|structural work||Production workshop||A 4F building, located in the middle east of the plant, next to the finished product warehouse, with a construction area of 841.64m 2||A total feed production line is set up, consisting of feed cleaning, screening, crushing, mixing and packaging equipment|
|Storage and Transportation Engineering||Finished product warehouse||1F, located in the northeast of the factory, with a construction area of about 2031.46m 2||Mainly used to store project products|
|Silo area||Bit to plant the southeast corner , the construction area of about 2699.62 m 2||Composed of 6 large silos and two small silos, mainly used for the storage of raw and auxiliary materials|
|Raw and auxiliary material transportation||The raw and auxiliary materials are temporarily stored in the silo area, and then transported to the production workshop by the elevator in the closed conveying equipment||The silo and the production workshop are connected by airtight conveying equipment|
|Public auxiliary project||Research Building||A 3F building, located in the north-central part of the factory, with a construction area of 1667.56m 2||The scientific research building is mainly used for office scientific research, and the scientific research is mainly for simple physical component analysis of products, and no toxic and harmful chemical reagents are produced.|
|Guard room||1F, located in the north-central part of the factory, with a construction area of 100m 2||/|
|equipment room||1F, located in the northwest of the factory, with a construction area of 160m 2||/|
|powered by||Municipal pipe network power supply||/|
|Drainage||Municipal tap water pipe network; rain and sewage diversion drainage method.||/|
|Environmental Engineering||Waste gas treatment facilities||4 air collecting hoods + 4 pulsed dust collectors + 4 exhaust pipes 15m high ; workshop exhaust fan||Each pulse dust collector is separately equipped with a 15 -meter high exhaust tube|
|Noise control facilities||Equipment shock absorption and sound insulation||/|
|Wastewater treatment facilities||After pretreatment in septic tanks, domestic sewage enters the Xingang District Wastewater Treatment Plant (Xianggu Port Wastewater Treatment Plant) along the sewage pipe network of the park and finally enters the Yangtze River||Before the local pipeline network is connected to the sewage treatment plant , this project shall not be put into operation .
|Solid waste treatment facilities||trash can||Dispose of properly|
|Greening||1925.31m 2||Park greening construction|
3. Main Equipment
Table 1-3 List of main equipment
|Serial number||Equipment and facility name||Specification model||Quantity||unit||Remarks|
|1||Feeding port assembly||6m*17m||1||Zong||Raw material receiving process|
|2||Hoist derrick||2.5m×2.5m×37.5m||1||A||Raw material receiving process|
|3||Hoist||TDTGk60/33||1||station||Raw material receiving process|
|4||Powerful rotary iron remover||80 series||1||station||Raw material receiving process|
|5||Scraper conveyor||TGSP32||2||station||Raw material receiving process|
|6||Scraper conveyor||TGSP35||4||station||Raw material receiving process|
|7||Scraper trestle||1.5m×2m×39.0m||1||A||Raw material receiving process|
|8||Scraper trestle||1.5m×1.2m×105m||1||A||Raw material receiving process|
|9||Silo (large)||Φ14.6×H19M||6||seat||Raw material receiving process|
|10||Silo (small)||Φ6.37×H8.28M||2||seat||Raw material receiving process|
|11||Bucket elevator||TDTG50/28||3||station||One set for feeding, mixing and crushing processes in the workshop|
|12||Cylindrical cleaning screen||TCQY100||1||station||Workshop feeding process|
|13||Pulse dust collector||TBLMY63||3||set||One set of feed cleaning process and two sets of crushing process in workshop|
|14||Ingredients warehouse||28m³||4||station||Mixing process|
|15||Screw feeder||TLSUw25||1||station||Mixing process|
|16||Batching scale||2000 kg/batch||1||station||Mixing process|
|17||Scraper conveyor||TGSSP25||2||station||Mixing process|
|18||High efficiency feed mixer||SLHJ4A||1||station||Mixing process|
|19||Impeller feeder||TWLY25*100||2||station||Crushing process|
|20||Beyond the micro pulverizer||SWFP66*100D||2||station||Crushing process|
|twenty one||Smash fan||5-48-6.3C||2||station||Crushing process|
|twenty two||silencer||XSQ610||2||station||Crushing process|
|twenty three||Material sealing screw conveyor||TLSUF32||2||station||Crushing process|
|twenty four||Finished product warehouse||30m³||2||station||Finished product packaging process|
|25||Double scale bucket electronic packing scale||JSC100||2||station||Finished product packaging process|
|26||Belt conveyor sewing machine||Head column GK35-6A, GP6000||2||station||Finished product packaging process|
|27||Dust removal fan||4-72-4.5A||1||station||Finished product packaging process|
|28||Pulse dust collector||TBLMY15||1||station||Finished product packaging process|
|29||Electronic packing scale||(JSC100)||2||station||Finished product packaging process|
|30||Belt conveyor sewing machine||GK35-6A||2||station||Finished product packaging process|
|31||Inverted bag conveyor||DD-I||2||station||Robot palletizing process|
|32||Curved conveyor||ZW-GT||1||station||Robot palletizing process|
|33||Climbing conveyor||PDSS60||2||station||Robot palletizing process|
|34||Roller shaping machine||ZX-GTD||2||station||Robot palletizing process|
|35||Square roller shaping conveyor||ZX-FG||2||station||Robot palletizing process|
|36||To be coded conveyor||DM-II||2||station||Robot palletizing process|
|37||Palletizing robot||CP130||1||station||Robot palletizing process|
The equipment selected for this project belongs to the well-known domestic pellet machinery and equipment manufacturer-Richi Machinery, which has the advantages of reliable performance, high degree of automation, and easy operation.
The main raw and auxiliary materials of this project are imported wheat and domestic soybean meal and corn. The consumption of raw and auxiliary materials is shown in the table below:
Table 1-4 Raw material and auxiliary material consumption table
|Serial number||Types of||name||Annual consumption||unit||Source and mode of transportation||storage|
|1||raw material||wheat||25||Ten thousand tons||Import, rail or water transportation||Silo|
|2||Accessories||Soybean meal||3||Ten thousand tons||Domestic, railway or automobile transportation||Silo|
|3||corn||2||Ten thousand tons||Domestic, railway or automobile transportation||Silo|
The product scheme of this project is shown in the table below.
Table 1-6 List of product solutions
|feed||300,000 t/a||The feed product of this project is simply crushed and mixed semi-finished feed. The product of this project is sold to other feed companies for further processing before entering the market.|
Product specifications: 70kg/bag (bag), 60kg/bag (bag).
The project is scheduled to start at the end of December 2017 and be completed in August 2018. The construction period is 8 months.
The project’s labor quota is 30, working shift system: 8-hour 2-shift system, with 300 working days per year, all without food and lodging in the factory.
The product of this project is a semi-finished feed, only simple mixing and crushing processing, no granulation and other processes. The products of this project are sold to other feed companies for further processing before entering the market.
Brief description of process flow:
(1) Storage of raw and auxiliary materials
After wheat, soybean meal, corn and other materials come to the factory area, the car dump or manual unloading enters through the feeding port, and then passes through the underground scraper conveyor, hoist, rotary force iron remover, silo upper scraper and other conveying equipment. The materials are then divided to various silos.
(2) Feeding and cleaning process
The raw and auxiliary materials are temporarily stored in the silo area, and are transported to the production workshop by a hoist in a closed conveying equipment. The purchased raw materials contain a certain amount of impurities, so they need to be cleaned up before entering the production equipment. And magnetic separation equipment is mainly used. The screening equipment mainly removes long and large impurities such as stones, mud and sack pieces in the raw materials. The magnetic separation equipment mainly removes iron impurities.
(2) Measuring and weighing
The cleaned materials are measured by the electronic batching scale according to the proportion required by the formula and then enter the next step.
(3) Mixing process
According to the requirements of the formula, various raw materials participating in the ingredients are measured and weighed into the mixer to be uniformly mixed. The mixing process is carried out in a closed mixer. The main pollutant is the noise of the mixing equipment.
(4) Crushing process
Due to the large particle size of raw materials such as soybean meal, it is necessary to crush them to meet the production requirements so that they can be turned into powdered materials. The crushed raw materials are lifted to the silo for temporary storage by an automatic elevator. The main pollutants in the crushing process are dust and equipment noise. The crushing is carried out in a closed crusher, and the dust is discharged after being treated by a pulse dust collector; the crushing equipment is equipped with a shock-absorbing foundation and a muffler.
(5) Packaging and warehousing process
The mixed and crushed materials are transported to the silo by the elevator and passed through the automatic packaging machine, where they are packed into storage. The packaging process is equipped with pulse dust removal equipment to deal with the dust generated during the packaging process.
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