Uzbekistan 3-5 Tons Per Hour Chicken Feed Mill Project

Tapping Local Grains: Why Raw Material Matters

One of the major advantages Uzbekistan offers is its rich grain belt spanning wheat, corn and soybeans—staples that have supported its agriculture for centuries. For this chicken feed mill in Uzbekistan project, the core raw materials include domestically grown corn and wheat as the primary energy sources, supplemented by soybean meal and seasonal vegetable protein to boost the protein profile of the broiler feed.

In addition, bone meal, vitamin premixes, micro-trace mineral additives and even vegetable scraps from local farms are incorporated into the feed recipes to ensure the birds receive all necessary nutrients at each growth stage. This blend not only keeps the nutritional content balanced but also keeps input costs manageable by making full use of local agricultural byproducts that might otherwise go to waste.

Custom-Built Processing: How the Uzbekistan chicken Feed Mill Works

When this Samarkand poultry entrepreneur first envisioned a mill, he knew it couldn't be just a copy-paste line. It had to be tailored—compact enough for his existing site footprint of about 9 meters by 7 meters by 13 meters high, yet robust enough to churn out consistent feed for thousands of broilers every month.

1. The entire processing sequence of chicken feed mill in Uzbekistan begins with raw ingredient intake and crushing. Large kernels of corn and whole soybeans are funneled into a 37kW high-efficiency hammer grinder that reduces them into fine powders. In poultry feed, the consistency of the grind is critical. Too coarse, and the birds cannot digest it well; too fine, and it clogs up the machinery. This grinder finds a perfect balance, offering steady throughput without sacrificing texture.
2. Once milled, the raw material flows into a 500kg-per-batch twin ribbon mixer—another core piece of the puzzle. Here, the various powders, along with precisely measured vitamins, bone meal and micro-additives, are blended thoroughly. For baby chicks, uniformity is non-negotiable: uneven mixing can lead to uneven growth or even illness. With a mixing coefficient of Cv≤2.5%, this step guarantees that every bag of feed leaving the plant meets strict nutritional standards.
3. Next, the feed mash travels to the heart of the system: a 37kW ring die poultry feed pellet machine. Under carefully controlled high temperature and high pressure, the loose mash is pressed through the die holes, emerging as solid pellets. This ring die type animal feed pellet machine, compared to the simple flat die machines the farmer used before, delivers not only greater output but also superior pellet durability and uniform shape—vital when transporting bags to distant poultry growers.
4. Pellets then pass through a crumbler machine—an SSLG15*80 model—which gently cracks larger pellets down to smaller sizes suitable for baby chicks (1-2mm) or growing birds (3-4mm). This flexibility is a major selling point, as different customers need different pellet sizes.
5. Cooling is equally important. Hot, freshly formed pellets can sweat or deform if bagged too soon. Here, the SKLN14*14 counter-flow cooler ensures that each batch is cooled evenly and quickly, preserving texture and extending storage life.
6. Once cooled and screened for fines, the finished product moves to the final station: the DCS automatic packing machine. It weighs, fills and seals bags efficiently, helping the farmer supply steady batches to local buyers without labor bottlenecks.

Products: Beyond Self-Sufficiency

When the idea first came about, the plan was purely to supply his own growing broiler farm with fresh feed. However, the 3-5 tons/hour capacity soon revealed an opportunity to do more. Once the poultry feed production line proved it could reliably produce powder feed, 1-2mm starter feed and larger 3-4mm broiler grower feed, the farmer began selling the surplus to other small and mid-scale poultry farmers in Samarkand and the surrounding region.

Today, roughly 70% of the plant’s output feeds his own flocks, while 30% is packaged under his own local brand and sold to neighbors—some of whom had once been his competitors, now turned loyal customers who prefer his freshly milled feed over expensive imported options.

Technology That Paid Off: Major Machines at a Glance

A major part of this chicken feed mill in Uzbekistan project's success stems from the thoughtful equipment choices that matched local realities and the customer's production goals. From the 37kW hammer grinder to the balanced ring die feed pellet mill, every core machine was chosen for maximum uptime and low operating cost.

The chicken feed mixer with its liquid addition option means the customer can experiment with adding vegetable oils or other digestibility enhancers without the need to redesign the entire line. The crumbler, cooler, cyclone system and dust collection all tie together to ensure the entire plant stays safe, clean and efficient.

With a main power draw of just 118kW for the whole setup, the operation remains affordable to run even when local energy costs fluctuate—another strategic point that factored heavily into the original budget of $53,000 USD.

Overcoming Hurdles: The Road from Blueprint to Reality

No project of this scale comes without its challenges, especially when it's a leap from small flat die units to a fully integrated line. During the commissioning stage, Richi's engineers worked side by side with the local crew to tweak flow paths, recalibrate mixing ratios and adjust steam levels to match the region's unique seasonal moisture conditions.

Fine-tuning the feed pellet machine was crucial. Early test batches showed slight inconsistencies in pellet hardness, so the team re-optimized the pressure settings and die configurations. Such detail work may seem small, but in feed production, consistency is the backbone of trust between supplier and buyer.

A Glimpse at the Future: Feed Milling in Uzbekistan

Looking ahead, the business outlook for this chicken feed mill in Uzbekistan is promising. Uzbekistan's poultry meat output has been rising steadily as domestic consumption expands. The government's agricultural modernization drive also encourages more producers to close the loop: controlling feed production is now seen not just as an efficiency upgrade but as a competitive advantage.

With this 3-5t/h poultry feed production line now up and running, the owner is already studying how to double capacity within five years, adding more storage silos, possibly integrating a grain drying system and expanding his fleet of delivery trucks to serve more rural growers.

The success of this chicken feed mill in Uzbekistan project is also quietly inspiring other poultry farmers in Samarkand to think bigger: no longer is feed something that must be bought from large factories hundreds of kilometers away; it can be made locally, with local grains, for local flocks—keeping more value in the region and ensuring that the next generation of poultry farmers can grow on their own terms.

In Closing: A Small Machine that Grew Into an Industry

From a single small flat die machine to a full-fledged 3-5 tons per hour animal feed production line, this project reflects a clear path that any determined poultry producer can follow. By building trust with the right technology partners and using local feedstocks wisely, feed autonomy is no longer a dream but an achievable reality—even in places where large-scale feed mills were once the only option.

This is not merely a success story about chicken feed making machines. It's a testament to what focus, steady investment and careful planning can do for small farmers who want to break free from fluctuating markets and build something that feeds both their birds and their ambition.

In the words of the owner, who still oversees daily operations in his compact yet capable chicken feed plant: “The first small machine we bought proved to me that good equipment means good business. This new line proves we can dream bigger than we ever thought possible.”

RICHI feed mill plant and feed machine for sale Uzbekistan

As of the end of 2020, we have established more than 30 animal feed factory projects in Uzbekistan, including 18 complete animal feed lines and 6 single animal feed mill machine projects. The products sold cover chicken feed production, cattle feed production, laying hen feed production, broiler feed production, stock feed production, fowl feed production, fish feed production, etc.

The following is a list of all our current feed production projects in Uzbekistan, all the information is true. (Currently, only some Uzbekistan feed production cases have been updated on the website. Because some cases are ongoing or lack relevant pictures, there is no specific detail page. You can directly contact our sales staff for more case information)