Uzbekistan 0.8-1.2 T/h Cattle Sheep Feed Pellet Production Line

Starting Small with Big Ambitions

The customer reached out to RICHI Machinery on September 21, 2020, expressing interest in a compact feed solution suitable for a diverse range of animals. His message was simple but clear: he wanted equipment capable of producing 1 to 2 tons per hour of poultry and cattle feed.

After a series of consultations and in-depth discussions, RICHI proposed a cost-effective and highly adaptable solution—a 0.8-1.2 t/h sheep cattle feed production line designed to accommodate various feed formulations for cattle, sheep, chickens, and fish. Given that the customer was entering the industry for the first time, ease of installation, simplicity in operation, and flexible production were essential requirements.

The client's goal was not only to produce feed for his small livestock farm but also to test the viability of commercial feed production on a modest scale. This dual-purpose approach meant that the feed types needed to be versatile and nutritionally optimized for different species. After weeks of design optimization and planning, the contract was signed, and the project officially moved into the implementation phase.

Raw Materials for cattle sheep feed pellet production line in Uzbekistan

The region around Karsi, known for its mixed agriculture, offered a favorable base for sourcing feed ingredients. Uzbekistan's semi-arid but irrigated zones are rich in cereal crops like wheat, barley, and corn—staple ingredients in livestock and poultry feed. Moreover, the area provides access to alfalfa, clover, cottonseed meal, sunflower cake, and seasonal forage grass, all of which form the backbone of ruminant nutrition in Uzbekistan.

The customer opted to use a combination of these materials.

• For cattle and sheep, coarse feed components like crushed alfalfa, hay meal, and cottonseed hulls were blended with cereal bran and mineral additives.
• For chicken feed, the composition leaned more toward fine-ground maize, soybean meal, premixes, and bone meal.
• For fish feed, finer particles of wheat flour, corn gluten meal, and fish meal were included.

Importantly, all raw materials could be sourced locally, aligning with the customer's goal of minimizing dependence on imports and reducing transportation costs.

Tailored Process Design for a Diverse Feed Portfolio

The core challenge in this cattle sheep feed pellet production line in Uzbekistan project was designing a feed mill that could handle such a wide spectrum of feed types while maintaining operational simplicity and minimizing investment. The final layout adopted a compact, pair-mounted modular process flow to accommodate space and budget constraints. The workshop area—measuring just 6 meters long, 5 meters wide, and 5.5 meters high—was efficiently utilized to accommodate every essential component.

The process began with raw material intake and pre-crushing using a high-efficiency SFSP series grinder. This allowed the processing of fibrous materials like forage and straw alongside grains, creating a uniform grind suited for different pellet types. The ground material was then conveyed to a single-roller double rotary mixer, where dry and wet ingredients were homogeneously blended.

A central element of the line was the upgraded SZLH series ring die animal feed pellet machine equipped with a double-layer conditioner. This sheep cattle feed pellet making machine allowed the customer to switch between different die sizes—2.5mm for fish, 4mm for poultry, and 8mm for cattle and sheep. Thanks to its advanced steam conditioning system and multi-point temperature control, the machine ensured high maturing rates, better pellet stability, and improved digestibility.

After pelletization, the hot pellets were passed through a cost-saving cooling belt, a substitute for the traditional vertical cooler. Though less sophisticated, this cooling solution effectively reduced pellet temperature and moisture content, rendering them stable for packaging and storage.

The system was fully controlled by an electric control cabinet, simplifying operations and reducing labor dependency. From start to finish, the entire production process could be operated by just two trained workers, making it an ideal solution for a small entrepreneurial setup.

Products and Purpose: Multifunctionality in Action

This cattle sheep feed pellet production line in Uzbekistan produces three main categories of pellets, each serving a specific purpose. The 8mm ruminant feed is designed for beef cattle and sheep, targeting fiber-rich digestion needs, especially during the winter months when natural grazing is scarce. The 4mm poultry feed is tailored for broilers and layers, promoting fast growth and egg-laying efficiency. The 2.5mm fish feed, which is a sinking pellet, caters to local aquaculture operations that are gradually gaining ground in the region's irrigated zones.

The initial batch of feed produced was intended for the customer’s own livestock. However, the consistent quality and visible improvements in animal health soon attracted attention from nearby farmers. Within weeks, the customer began selling surplus feed in local markets, gradually evolving into a semi-commercial operation.

Equipment That Makes a Difference

Every machine in this cattle sheep feed pellet production line in Uzbekistan project was selected for its robustness, adaptability, and performance within a limited footprint. The key components included:

1. SFSP Feed Grinder – Customized to handle fibrous ruminant feed materials as well as fine grains.
2. Single Roller Double Rotary Mixer – Designed for high-precision mixing across various formulations.
3. SZLH Series Ring Die Cattle Sheep Feed Pellet Machine – Equipped with a double-layer conditioner and three interchangeable ring dies.
4. Cooling Belt – A cost-effective alternative to standard coolers, maintaining functionality without overburdening the budget.
5. Electric Control Cabinet – For central process monitoring and control.

Each piece was optimized for energy efficiency, with the total installed power rated at only 49KW—ideal for a small-scale farm with limited electricity access.

Installation and Early Operation

Installation was completed within three days, thanks to the pair-mounted design and modular equipment structure. Just one week after the installation, the system was fully operational. The learning curve for the customer was surprisingly short, with RICHI engineers providing remote training and support. The customer quickly became proficient in running the line, maintaining the equipment, and adjusting feed formulas based on seasonal needs.

This smooth transition from installation to production proved critical in building the customer's confidence, especially considering his complete lack of prior experience in feed processing. It also demonstrated how turnkey solutions can democratize agribusiness access in developing countries like Uzbekistan.

A Promising Future for Feed Pellet Production in Uzbekistan

Uzbekistan's agricultural policy has undergone significant reforms over the past few years, placing greater emphasis on domestic livestock development and food security. The government is investing in rural infrastructure, offering incentives for livestock farmers, and encouraging local feed production to reduce reliance on imports.

In this context, small and medium-sized feed mills like the one established in Karsi are essential in bridging the gap between demand and supply.

The market for feed pellets in Uzbekistan is expanding, fueled by increased demand for meat, milk, and fish. At the same time, farmers are becoming more educated about the nutritional benefits of formulated feeds over traditional homemade rations. With proper formulation and marketing, small plants like this one can cater to both self-use and surrounding communities, creating a ripple effect of improved productivity across the region.

Moreover, the multi-feed versatility of this cattle feed mill plant gives it an edge in adaptability. Whether it's ruminants during grazing off-seasons, poultry year-round, or aquaculture during irrigation cycles, this flexibility ensures that the cattle sheep feed pellet production line in Uzbekistan can operate profitably across seasonal variations.

Looking Ahead

With a budget of $54,000, depending on configuration upgrades, the cattle sheep feed pellet production line in Uzbekistan project demonstrates that starting small doesn't mean thinking small. The modular system adopted in this case lays a foundation for future expansion, be it through automation, capacity upgrades, or the addition of packaging lines.

Encouraged by early success, the customer is already considering upgrading the cooling system and integrating a bagging unit. There are also discussions underway about installing solar panels to reduce energy costs and further improve sustainability.

For RICHI Machinery, this cattle sheep feed pellet production line in Uzbekistan project is more than just a sale—it is a commitment to supporting rural entrepreneurship and agricultural innovation in emerging markets. As Uzbekistan continues its journey toward agricultural modernization, grassroots projects like this will play a pivotal role in creating a self-reliant, nutrition-focused livestock sector.

Through practical design, hands-on support, and a deep understanding of local realities, this 0.8-1.2 t/h cattle, sheep, chicken, and fish feed pellet plant has not only kickstarted a new business in Karsi but also set a replicable model for similar ventures across Central Asia.

RICHI feed production line and feed machine for sale Uzbekistan

As of the end of 2020, we have established more than 20 animal feed factory projects in Uzbekistan. The products sold cover chicken feed production, cattle feed production, laying hen feed production, broiler feed production, stock feed production, fowl feed production, fish feed production, etc.

The following is a list of all our current feed production projects in Uzbekistan, all the information is true.