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How to Make Tofu Cat Litter Pellets? Project Report For Starting A 16-17T/H Cat Litter Factory
- Date: 2022-08-10 17:18:50
- From: www.pellet-richi.com
How to making tofu cat litter? For customers who want to enter the cat litter production industry, establishing a cat litter factory is the only way, then they need to buy a cat litter pellet machine or a cat litter production line.
Here is a project report for a large 16-17t/h cat litter factory we have done in China. In order to meet market demand, the client invested 1500,000 USD to build a new tofu cat litter pellet plant with an annual output of 80,000 tons, using soybean fiber, corn flour, walnut wood, and water as raw materials, through ingredients, mixing, granulating, and drying, screening, packaging and other processes. After the cat litter factory completion, it will produce 40,000 tons of tofu cat litter and 40,000 tons of plant cat litter.
(By bidding, RICHI undertakes the construction of the cat litter pellet production line project with an annual output of 40,000 tons, plant cat litter production line provided by a other cat litter making machine manufacturer. )
how to make tofu cat litter with 16-17t/h cat litter pellet production line?
1.Construction Content Of 16-17T/H Cat Litter Factory
|Items||Engineering composition||Cat Litter Factory Construction Content|
1# production workshop
|It has 3 floors and covers an area of 3876m². Set up 1 cat litter production line, install elevators, mixers, cat litter pellet machines and other cat litter machines. The warehouse in the northeast corner of the workshop is mainly used to store raw materials and finished products, and the office area (3rd floor) is set on the west side of the workshop|
|# 2 production
|It has 3 floors and covers an area of 3876m². Set up 1 cat litter production line, install elevators, mixers, cat litter making machine and other equipment, and set up an office area (3rd floor) on the west side of the workshop.|
|# 3 production
|3 floors, covering an area of 6450m². Set up 2 cat litter pellet production lines, install elevators, mixers, cat litter pellet machine and other cat litter manufacturing machine.|
|switch room||15 m², equipped with 400kVA transformer|
|extinguiser pool||1500m³, located in the underground of the west side of 1# production workshop|
|guard room||There are two 1-story buildings, each with a construction area of 20m².|
|water supply||The water for the project is provided by the park's water supply pipe network, and the annual fresh water consumption is 420m³/a.|
|The power supply pipe network of the project power park is provided. A 400kVA transformer is installed in the plant area and the annual power consumption is 8 million kW·h.|
|Heating||The heat source of the pelletizing process and drying process of the project is provided by outsourcing steam; the office area is heated by air conditioning in winter.|
|1# production workshop feed waste gas is collected by the gas hood and sent to the bag filter for treatment, the drying waste gas is collected under negative pressure to the bag filter for treatment, and 2 waste gas is discharged through a 15m high exhaust pipe (P1)|
|2# production workshop feed waste gas is collected by the gas hood and sent to the bag filter for treatment, the drying waste gas is collected under negative pressure to the bag filter for treatment, and 2 waste gas is discharged through a 15m high exhaust gas cylinder (P2)|
|Workshop # 3 each production line by feeding the exhaust gas to the collection hood collecting bag dust collector, and drying the exhaust gas collected in the baghouse vacuum process, two exhaust gas lines 4 via a femoral 15m high exhaust tube ( P3)|
|The large scale cat litter factory project wastewater is mainly steam condensate and domestic sewage. Part of the steam condensate is reused in the batching process, and the remaining part is returned to the original heating company for reuse. The domestic sewage plant is splashed with dust to suppress dust. The tofu cat litter manufacturing plant is equipped with anti-seepage dry toilets and cleaned regularly , Used as agricultural fertilizer.|
|noise||Use low-noise auto cat litter machine, basic vibration reduction, plant sound insulation, fan silencers and other measures.|
|Unqualified products: After centralized collection, they are returned to production.|
|Dust removal ash: After centralized collection, it is reused for production.|
|Domestic garbage: After centralized collection, it will be handed over to the local sanitation department for unified disposal.|
Table 1 List of main construction contents of the 16-17t/h cat litter factory project
2. Production Scale of Tofu Cat Litter Factory Project
After the tofu cat litter pellet production line project is completed, it will annually produce 40,000 tons of tofu cat litter. The tofu cat litter production process and raw material ratios are shown on the followings.
3. Raw and auxiliary materials of the 16-17t/h cat litter pellet factory
|Tofu cat litter||
|100kg / bags, coarse particles with beany
gas, temporarily stored in the warehouse
|100kg/bag, foam wood chips, temporarily stored in the
|3||corn flour||10000||t/a||Bagged, temporarily stored in the warehouse|
|4||water||2000||m3 / a||Reuse steam condensate|
|5||Electricity||400||Million kW · h / a||Provided by the local power supply network|
Table 2 List of main raw and auxiliary materials consumption of the cat litter factory project
4. Main Cat Litter Machines Of 16-17T/H Tofu Cat Litter Production Line
|Serial number||Name of cat litter manufacturing machine||Specification||Unit||Quantity|
|2||Cat litter mixer||-||station||4|
|3||cat litter pellet making machine||-||station||8|
|8||Cat litter bagging machine||-||station||4|
Table 3 List of auto cat litter factory equipment
5. Process flow of Tofu Cat Litter Factory 16-17T/H Production Capacity
The 16-17tph automatic tofu cat litter pellet production line project uses soybean fiber, walnut wood, corn flour, water, etc. as the main raw materials to produce cat litter through batching, mixing, granulating, drying, screening, and packaging. After the whole cat litter manufacturing palnt project is completed, it will produce 40,000 tons of tofu cat litter and 40,000 tons of plant cat litter.
The production process of tofu cat litter is the same as that of plant cat litter, only the ratio of raw materials is different. This cat litter factory project has a total of 4 kitty litter pellet production lines with the same production process and capacity.
- Material storage
The raw materials of the cat litter factory project are soybean fiber, corn starch, and walnut wood in bags, all of which are purchased. The raw material truck is a closed transportation vehicle, which will be stored directly after entering the litter pellet factory.
- Batching and mixing system of cat litter production line
The raw materials are transported to the workshop by the human material trolley, and they are manually put into the feed opening of the elevator in the batching room. The weight of the materials is automatically measured, and the materials are conveyed to the mixer by the enclosed screw elevator. Water is added in proportion, and the materials are fully mixed and the mixing is confidential.
- Granulation system of cat litter factory
The uniformly mixed wet material is transported to the cat litter sand pellet machine by the closed elevator. The steam enters the cat litter making machine through the pipeline and directly contacts the material for granulation. The granulation is confidential and the steam does not overflow. The wet material is squeezed in the cat litter pellet machine.
Cat Litter Pellet Mill
- Drying system of cat litter factory
The finished product of granulation is conveyed to the drying bin by the airtight conveyor belt, and dried by steam heating. The drying bin is airtight. There is an induced draft fan in the drying bin.
- Screening section of 16-17t/h cat litter produciton line
After the material is dried, it becomes a large pellet product. The dried product is transported to a vibrating screen by a conveyor belt for screening. According to product requirements, product pellets with a particle size of <5mm are unqualified products and are screened through the screening process. In addition, unqualified products are collected and reused for production. The materials move with the vibration of the vibrating screen into the cat litter packing machine for packaging process.
- Packaging system of 16-17t/h cat litter produciton line
The materials are sent into the cat litter packaging machine in equal amounts along with the vibration, and the packaging machine automatically bagging and sealing. After the bagging is completed, the products are waiting for sale.
Cat litter is a must for indoor cats, but outdoor-venturing cats will also appreciate a readily available tray filled with clean litter. The best cat litter and litter trays give your kitty a hygienic, private and convenient toilet in the comfort of their own home, whatever the weather. Cat litter comes in a huge variety of types, some of which will suit your cat and some of which won't. What all cats do have in common is fastidious cleanliness, so they'll always appreciate a carefully-cleaned, freshly-filled tray. Without it, accidents can occur, especially if your cat is very young or old, or hasn't been well.
According to different formulas and materials, tofu cat litter has been researched and developed by engineers and technicians. The cost of cat litter is also based on different formulas to make different levels of cat litter, and the price is also quite different. Depending on the recipe of cat litter, the processing cost of cat litter is also different. The quality and formula of cat litter are the main constraints to the cost of cat litter.
With the improvement of people's quality of life and the development of an aging society, cats have become our favorite members. The reason is very simple. Cats are small, clean, cute, docile, and easy to take care of. In the future, cats in the pet market will be It is an exponential growth, and now, in the pet market of 100 billion level, cat litter, as a pet product, has been walking on the edge of the industry for a long time.
From 15 years to 20 years, cat litter can be said to be explosive growth, but There are still various problems in this industry, such as quality standards, technical formulas, production equipment, etc., all of which are developing backwards...
Richi Machinery provides a full set of cat litter factory equipment for production, installation, commissioning, and free trial machines, design the tofu cat litter production line for free. Our tofu cat litter factory and cat litter production line can process cat litter pellets of 1.2-6mm, and the pellet length can be adjusted according to needs.
The above is the article for you: How to Make Tofu Cat Litter Pellets? Project Report For Starting A 16-17T/H Cat Litter Factory.
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