An Indonesian client consulted us and said:"Dear customer Service, We are planning to start chicken feed production in Indonesia. First on small scale, but later increasingly in volume. We would be highy great full to receive a offer for the 1-2 ton / hour compete key ready unit, Please advice Accordingly. "Yes, we have done many successful cases in the turnkey project of 1-2 tons/hour chicken feed pellet production line.
1-2 Tons/hour Small-scale Chicken Feed Pellet Production Line Turnkey Project
1. Raw Material Grinding Process
The feed grinder can grind the raw material ingredients to the required size. The grind fitness is different of different grinders. We supply four types of feed grinders. The hammer mills are suitable for small-sized or medium-sized feed pelletizing plants. The wide chamber fine grinders and water drop hammer mills are usually used in large-sized and medium-sized feed pelletizing factories. The ultra fine feed grinder is designed for grinding raw materials of special aquatic feed.
2. Feed Material Mixing Process
Mixing is considered to be one of the essential operations in feed pellet processing. Lack of proper mixing may lead to reduced diet uniformity, affecting the feed pellet quality. We supply two kinds of high efficiency feed mixers: twin-shaft mixer for mixing powdered or particle materials and screw belt mixer for mixing powdered materials. Both of them can be equipped with atomizing spraying system to add needed liquids, which can improve the feed pellet quality.
3. Feed Pelletizing Process
Feed pellet mill is the main equipment of the whole factory price poultry feed pellet mill equipment. There are two common kind of feed pellet mills: ring die feed pellet mill and flat die feed pellet mill. If you want to produce feed pellets with large quantity, the ring die feed pellet mill is the ideal choice. If your demanded quantity is small, you can choose the flat die feed pellet mill. Also, we supply the aquatic feed pellet mill for pressing fish feed pellets and shrimp feed pellets etc. If you have more question about customized feed pellet production requirement, please feel free to leave message or send email for more support.
Chicken Feed Pellet Production Line
4. Feed Pellet Cooling Process
The feed pellets pressed out by the feed pellet mill are hot and moist. They can’t be crushed, screened or packed immediately. Counterflow feed pellet cooler is designed to cool or dry the feed pellets. It can decrease the temperature and moisture of the feed pellets, preparing for the following processes.
5. Feed Pellet Crushing Process
Different poultry, livestock or aquatic feed pellets are with different sizes. Some big ones should be crushed into small ones. Roll type feed pellet crumbler is just the equipment for feed pellet crushing. Double-roll feed pellet crumbler is suitable for crushing poultry feed, such as chicken feed, duck feed and goose feed etc. Three-roll feed pellet crumbler is suitable to crush aquatic feed including fish feed and shrimp feed etc.
6. Feed Pellet Screening and Grading Process
The crushed feed pellets are with different sizes, and there may be some powder. The rotary grading sieve can be used to screen and grade the feed pellets. After processing, you can get the qualified feed pellets without fine powder.
7. Feed Pellet Packing Process
The feed pellets should be packed for transporting, storing or selling. Automatic weighing and packing machine can weigh and pack the pellets automatically with high accuracy.
Problem in the during installation: Customer have enough experience, but didn't know how to adjust the clearance of ring die and roller , so Our after-sales technical team very positive to guidance them how to install , and help them to solve these problem in the process of install.
Our company provides drawing details is 1.Flow Chart; 2. install drawings; 3. pit drawings.
Richi Machinery provides turnkey projects for various feed pellet production lines, such as chicken feed production line, cattle feed production line, sheep feed production line, pig feed production line and so on. If you need a feed pellet production line, please contact us as soon as possible to design a plan and quote for you for free!
With the sales contract, the order tracking clerk checks the models and quantities of each machine and spare parts.
Quality Test Before Delivery
Upon completion of the manufacturing of equipment, tthe quality inspector strictly checks quality of every machine with the checklist.
Check Items When Packing
Before packaging and shipment, the order tracking clerk checks the packaged items again with the packing list to avoid loss of items.
Sign the contract
Adopting international common standards for accurate design of product packaging, prevent product damage rate and the effective use of transport tools, which ensure the perfect delivery of products.
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