As the application of extruded feed becomes more and more widespread, the processing of extruded feed raw materials has also attracted more attention from feed processors and investors.
This Russia extruded feed raw material production project was built in Russia and is specialized in processing extruded feed raw materials. The products of this raw grain puffing project will be sold to various aquatic feed factories, floating fish feed factories, pet feed factories, pig feed factories and other livestock and poultry feed factories.
The client's company in this Russia extruded feed raw material production project was originally a company specializing in supplying feed ingredients. But these raw materials are just some conventional corn, soybean meal, sunflower seeds and other grain raw materials, which are not puffed.
Due to in-depth research on the market of extruded feed and extruded feed raw materials, it was discovered that many aquatic products and pet feed factories have been built in Russia in recent years, and the Russian government is vigorously supporting the aquaculture industry.
Therefore, the Russian customer finally decided to invest a total investment of US$940,000 to establish this project. The product plan is extruded single feed raw material powder, with a total production capacity of 70,000 t/a.
The total land area of the project is 6522m2, and the total construction area is 6915.64m2. The main construction content is 1 office building and 2 standardized factory buildings. The details of the main construction contents of the project are shown in the table below:
|1# standardized factory building
|Building area 2396m2
|Build an extruded feed processing production line
|2# standardized factory building
|Building area 3050m2
|Build an extruded feed processing production line
|Storage and transportation engineering
|Raw material tank
|Building area 200.96m2
|Set up two 850m3 vertical silos
|Building area 200m2
|Located in the north of standardized factory building #1, used for finished product storage
|Building area 458.05m2
|Used for staff offices
|Building area 88.23m2
|Set up backup generator
The main products of this Russia 25-30t/h extruded feed raw material production project are shown in the table below.
|Production scale (t/a)
|Puffed soybean flour
|Puffed corn flour
|Puffed rapeseed meal
The main raw and auxiliary materials of the 25-30t/h extruded feed raw material production in Russia project are shown in the table below.
|Maximum storage capacity in the factory
|Mainly used for energy supply for factory production equipment
|Domestic water and expanded water
|Heat source for puffing process
Note: The sources of soybeans, corn and rapeseed used in the project are all non-GMO.
The main equipment of this project is shown in the table below.
|Grain screening equipment
|Screening process, with lifting device
|Crushing process, with lifting device
|Graini extruder machine
|Expansion process, with lifting device
|Cooling process, with lifting device
|Packing process, sealing
|Temporary storage of raw materials, with lifting device
|Pulse dust removal device
|Supporting grain screening equipment, crushers, and extruders
|In-plant transfer equipment
|In-plant transfer equipment
|Standby power generation equipment
Note: The 25-30t/h extruded feed raw material production in Russia project only has 2 cylindrical silos, and the raw materials involve soybeans, corn, and rapeseed. The cylindrical silos only store one type of raw material at a time, and the types of raw materials will be stored according to production needs after it is used up.
|Single device capability
The total water consumption of the 25-30t/h extruded feed raw material production in Russia project is 1800m3/a, and the water source is city tap water, which can meet the normal water supply needs of the project's life and fire protection.
Adopting a rainwater and sewage diversion system, the wastewater in the factory can be pre-treated by septic tanks to meet the water quality requirements of the sewage treatment plant, and then discharged into the park's municipal sewage pipe network and enter the sewage treatment plant for advanced treatment.
|Water consumption (t/a)
|1500 (evaporation and material carry-out loss)
The electricity used in this 25-30t/h extruded feed raw material production in Russia project is uniformly supplied by the local power grid and is mainly used for lighting, equipment operation, daily life, etc. A backup generator is set up.
The steam required for the expansion process of the puffing raw grain production process is provided by the local power plant. The steam pipeline has been connected in the area. The steam can be passed into the production workshop during the project production process.
The amount of steam required during the project production process is approximately 1,500 tons/year. Power plant steam can meet production requirements.
According to the general layout principle, the overall layout of the 25-30t/h extruded feed raw material production in Russia project is simple and compact, and the land utilization rate is high. The layout of buildings and structures meets the smooth process flow, facilitates the smooth flow of logistics and people, and at the same time ensures hygiene and fire safety requirements.
The graphic design of this project is based on the requirements of the process and equipment operation, and the production equipment is arranged according to the needs of the process, operation sequence and safety production, which satisfies the reasonable and smooth process flow and enables the centralized layout of the production equipment. In summary, the layout of the factory area of this project is reasonable.
Heating and puffing
Cooling of puffed materials
The technology used in the 25-30t/h extruded feed raw material production in Russia project is common in the industry, and the product quality can meet the requirements and is advanced.
At the same time, during the production process of the project, the feeding and discharging processes are automatically sealed by the machine, and the project only involves simple crushing and puffing processing of raw materials, and does not involve the addition of feed additives.
The raw material screening and material transportation sections of the project are all carried out in a closed environment of complete sets of equipment.
The equipment used for crushing and puffing are also integrated equipment, so the entire material transportation process can be ensured to be sealed. The complete extruded raw grain production line is a complete set of equipment that is equipped with a pulse bag dust collector. The waste gas is discharged after pulse dust removal.
The air pollution generated by this 25-30t/h extruded feed raw material production in Russia project mainly comes from the dust generated during the feeding, crushing, mixing, crushing, screening and material loading and unloading processes during the production process, and the odor during the cooling process of puffed feeding, etc.
The existing noise sources of the project are mainly noise generated by grain screening equipment, crushers, extruders, balers, etc. The noise is 75~85dB (A).
The 25-30t/h extruded feed raw material production in Russia project noise adopts relevant shock reduction measures, building sound insulation, distance attenuation, and strengthens the maintenance and upkeep of equipment to avoid the generation of abnormal equipment noise.
During the operation of this 25-30t/h extruded feed raw material production in Russia project, the solid waste generated is discarded packaging bags, cleaning waste residue, dust collector ash, domestic garbage and hazardous waste (waste mineral oil).
There are many types of solid waste in this project, and the overall principle of disposal measures is "classified collection, classified storage, separate utilization or disposal".
General solid waste
General industrial solid waste
In addition to this 25-30t/h extruded feed raw material production in Russia project, we have currently built multiple extruded feed production lines in Russia, such as 5T/H Extruded Fish Feed Factory in Russia, 8T/H Trout Fish Feed Production Line in Russia. If you are interested in our Russian project, contact Richi Machinery to get the construction plan and equipment quotation of the feed factory or feed raw material factory!