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8 Tons/hour Fish, Poultry and Livestock Feed Pellet Production Line Project
- Date: 2020-12-07 08:44:09
- From: www.pellet-richi.com
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8 Tons/hour Fish, Poultry and Livestock Feed Pellet Production Line Project
Annual production of 10,000 tons of aquatic poultry and livestock ruminant feed production line project. The annual production period of the plant is 6 months, and the average monthly production is 1,667 tons. Based on the calculation of 150 days in half a year, the daily production is 66 tons. There are 30 employees in the production period, the working hours are 8 hours, and the average production is 8 tons per hour. There are 5 employees when the factory is not in production.
The layout of the feed factory is divided into 4 functional areas: raw material warehouse, finished product warehouse, production workshop and living office. The main technical and economic indicators of the project construction are shown in Table 1-1, and the project composition list is shown in Table 1-2.
Table 1-1 List of technical and economic indicators
Serial number | Indicator name | unit | Quantity | Remarks |
1 | total land area | m 2 | 16,347.48 | |
2 | Total surface area | m 2 | ||
among them | Office and living area | m 2 | 440 | 2F |
Canteen area | m 2 | 200 | 1F | |
Boiler room area | m 2 | 120 | 1F | |
Water room area | m 2 | 1F | ||
Finished product warehouse area | m 2 | 600 | 1F | |
Raw material warehouse area | m 2 | 2000 | 1F | |
Main workshop area | m 2 | 1296 | 6F |
Table 1-2 List of project composition
project name | scale | Remarks | ||
Main project |
1 | Main workshop | Building area 1298m 2 | 1 Building 6F |
2 | Raw materials warehouse | Building area 2000m 2 | 1 Building 1F | |
3 | product warehouse | Building area 600m 2 | 1 Building 1F | |
Auxiliary engineering | 1 | Boiler Room | Building area 120m 2 | 1 Building 1F |
Public works | 1 | Waterhouse | 1 Building 1F | |
Environmental Engineering | 1 | Septic tank | ||
2 | Garbage collection bin | |||
Office and living facilities | 1 | Workspace | Building area 264m 2 | 1 Building 1F |
2 | canteen | Building area 200m 2 | 1 Building 1F | |
3 | Living Area | Building area 176m 2 | 1 Building 1F |
1. Product Plan of Aquatic Ruminant Poultry Feed Production Line
According to market demand and the company's development strategy, this aqua ruminant poultry feed production line project produces 10,000 tons of aquatic products and livestock ruminant feed annually. The scale of production is shown in Table 1-3.
Table 1-3 List of product solutions
Serial number | product name | Production scale |
1 | fish food | 9000t/a |
2 | Poultry feed | 1000t/a |
2. Main Raw and Auxiliary Materials and Energy Consumption
The project produces 10,000 tons of aquatic and poultry feed every year, including 9,000 t/a fish feed and 1,000 t/a poultry feed. The raw and auxiliary materials and energy consumption required are shown in Table 1-4.
Table 1-4 List of main raw and auxiliary materials and energy consumption
product name | Name of raw materials | Quantity | unit |
Fish feed 9000t/a |
Soybean meal | 2070 | t/a |
Cottonseed meal | 990 | t/a | |
Rapeseed meal | 1980 | t/a | |
Oil bran | 1350 | t/a | |
Choline Chloride | 18 | t/a | |
Vitamins | 9 | t/a | |
Mineral elements | 45 | t/a | |
wheat | 1800 | t/a | |
Calcium dihydrogen phosphate | 11.7 | t/a | |
Fish meal | 726.3 | t/a | |
Livestock feed 1000t/a |
Soybean meal | 150 | t/a |
Cottonseed meal/Rapeseed meal | 50 | t/a | |
Oil bran | 47 | t/a | |
wheat | 47 | t/a | |
Vitamins | 1 | t/a | |
Mineral elements | 5 | t/a | |
corn | 700 | t/a | |
water | 3445 | t/a | |
Electricity | 11 | Ten thousand kw·h/a | |
Biomass fuel | 50 | t/a |
3. Main Equipment of Aquatic Poultry Ruminant Feed Production Line
The main production equipment of this poultry ruminant aquatic feed production line project is shown in Table 1-5.
Table 1-5 List of main production equipment
Serial number | Equipment name | model | Quantity | unit |
1 | Pulse dust collector | TBLMA12 | 7 | station |
2 | Hoist | TDTG36/23 | 1 | station |
3 | Main material crusher | Water drop FS112*40 | 1 | station |
4 | Ingredients | 1000KG | 1 | station |
5 | Mixer | SJHJ.2 | 1 | station |
6 | Permanent magnet barrel | TCXT | 1 | station |
7 | Animal Feed Pellet Machine | 400 | 1 | station |
8 | Floating Fish Feed Extruder Machine | Model 185 | 1 | station |
9 | Dryer | SSEP160 | 1 | station |
10 | cooling system | 4-72N06 | 1 | A |
11 | Crusher | 15*150 | 1 | station |
12 | Air compressor | W-2.1/7 | 1 | station |
13 | filter | LJ34-1.0/10 | 1 | station |
15 | Accumulator | Y06039-513 | 1 | station |
16 | Plane rotary grading screen | SFJH130*2 | 1 | station |
17 | Fuel injection equipment | 1 | station | |
18 | Fan | 1 | station | |
19 | steamer | 1.0t/h | 1 | |
20 | Automatic packaging machine | BD-50B | 1 |
4. Labor Quota and Work System
The annual production period of the feed mill factory is 6 months, the production period has 30 employees, the working hours are 8-hour shifts, and there are 5 permanent personnel in the factory when it is not in production.
5. Process Flow of Poultry Ruminant Aquatic Feed Production Line
The process flow is briefly described as follows:
The raw materials that meet the production requirements are purchased, part of them are stored in the raw material warehouse for later use, and the rest are directly discharged into the raw material receiving port, and sent to the elevator through the scraper conveyor to be lifted to the top of the main workshop to remove the debris, and the raw materials are removed. Iron is removed by the permanent magnet cylinder, and then sent to the silo for standby. The raw materials such as corn, bean cake, barley and other granular items are crushed by the crusher in the crushing section, and then sent to the respective intermediate storage bins after crushing.
According to the ratio of the feed formula, all powdered raw materials (including feed additives) are electronically metered from their respective intermediate bins and then sent to the double-shaft high-efficiency mixer for sufficient mixing, and the mixed powdered materials enter the bin to be pelletized for standby. The powdered material is fed into the granulator and passed into steam for granulation. After granulation, it is cooled to room temperature by a countercurrent cooler, and then crushed into finished products by a crusher. The finished product is then sieved and packaged.
Ruminant aquatic and poultry
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