8 Tons/hour Fish, Poultry and Livestock Feed Pellet Production Line Project
Annual production of 10,000 tons of aquatic poultry and livestock ruminant feed production line project. The annual production period of the plant is 6 months, and the average monthly production is 1,667 tons. Based on the calculation of 150 days in half a year, the daily production is 66 tons. There are 30 employees in the production period, the working hours are 8 hours, and the average production is 8 tons per hour. There are 5 employees when the factory is not in production. The layout of the factory is divided into 4 functional areas: raw material warehouse, finished product warehouse, production workshop and living office. The main technical and economic indicators of the project construction are shown in Table 1-1, and the project composition list is shown in Table 1-2.
Table 1-1 List of technical and economic indicators
|Serial number||Indicator name||unit||Quantity||Remarks|
|1||total land area||m 2||16,347.48|
|2||Total surface area||m 2|
|among them||Office and living area||m 2||440||2F|
|Canteen area||m 2||200||1F|
|Boiler room area||m 2||120||1F|
|Water room area||m 2||1F|
|Finished product warehouse area||m 2||600||1F|
|Raw material warehouse area||m 2||2000||1F|
|Main workshop area||m 2||1296||6F|
Table 1-2 List of project composition
|1||Main workshop||Building area 1298m 2||1 Building 6F|
|2||Raw materials warehouse||Building area 2000m 2||1 Building 1F|
|3||product warehouse||Building area 600m 2||1 Building 1F|
|Auxiliary engineering||1||Boiler Room||Building area 120m 2||1 Building 1F|
|Public works||1||Waterhouse||1 Building 1F|
|Environmental Engineering||1||Septic tank|
|2||Garbage collection bin|
|Office and living facilities||1||Workspace||Building area 264m 2||1 Building 1F|
|2||canteen||Building area 200m 2||1 Building 1F|
|3||Living Area||Building area 176m 2||1 Building 1F|
According to market demand and the company's development strategy, this project produces 10,000 tons of aquatic products and livestock ruminant feed annually. The scale of production is shown in Table 1-3.
Table 1-3 List of product solutions
|Serial number||product name||Production scale|
The project produces 10,000 tons of aquatic and poultry feed every year, including 9,000 t/a fish feed and 1,000 t/a poultry feed. The raw and auxiliary materials and energy consumption required are shown in Table 1-4.
Table 1-4 List of main raw and auxiliary materials and energy consumption
|product name||Name of raw materials||Quantity||unit|
|Calcium dihydrogen phosphate||11.7||t/a|
|Cottonseed meal/Rapeseed meal||50||t/a|
|Electricity||11||Ten thousand kw·h/a|
The main production equipment of this project is shown in Table 1-5.
Table 1-5 List of main production equipment
|Serial number||Equipment name||model||Quantity||unit|
|1||Pulse dust collector||TBLMA12||7||station|
|3||Main material crusher||Water drop FS112*40||1||station|
|6||Permanent magnet barrel||TCXT||1||station|
|7||Feed Pellet Machine||400||1||station|
|16||Plane rotary grading screen||SFJH130*2||1||station|
|17||Fuel injection equipment||1||station|
|20||Automatic packaging machine||BD-50B||1|
The annual production period of the factory is 6 months, the production period has 30 employees, the working hours are 8-hour shifts, and there are 5 permanent personnel in the factory when it is not in production.
The process flow is briefly described as follows:
The raw materials that meet the production requirements are purchased, part of them are stored in the raw material warehouse for later use, and the rest are directly discharged into the raw material receiving port, and sent to the elevator through the scraper conveyor to be lifted to the top of the main workshop to remove the debris, and the raw materials are removed. Iron is removed by the permanent magnet cylinder, and then sent to the silo for standby. The raw materials such as corn, bean cake, barley and other granular items are crushed by the crusher in the crushing section, and then sent to the respective intermediate storage bins after crushing. According to the ratio of the feed formula, all powdered raw materials (including feed additives) are electronically metered from their respective intermediate bins and then sent to the double-shaft high-efficiency mixer for sufficient mixing, and the mixed powdered materials enter the bin to be pelletized for standby . The powdered material is fed into the granulator and passed into steam for granulation. After granulation, it is cooled to room temperature by a countercurrent cooler, and then crushed into finished products by a crusher. The finished product is then sieved and packaged.
Ruminant aquatic and poultry
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With the sales contract, the order tracking clerk checks the models and quantities of each machine and spare parts.
Quality Test Before Delivery
Upon completion of the manufacturing of equipment, tthe quality inspector strictly checks quality of every machine with the checklist.
Check Items When Packing
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