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400 Tons/day Cattle Sheep Poultry Feed Pellet Production Line Project

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The project is located in Shanxi, China. The project is a 25 tons/hour large cattle sheep poultry feed pellet production line. The design is to produce 400 tons of feed pellets per day and 120,000 tons of feed pellets per year. The actual production capacity is relatively small, 6,000 tons per year. The feed factory project can produce various animal feeds such as cattle feed, sheep feed, pig feed, chicken feed, horse feed, and rabbit feed.

400 Tons/day Cattle Sheep Poultry Feed Pellet Production Line Project
400 Tons/day Cattle Sheep Poultry Feed Pellet Production Line Project

1.Basic Situation of 400 Tons/day Cattle Sheep Poultry Feed Plant

  • Project name: Construction project of feed production line with an annual output of 120,000 tons;
  • Project nature: new construction;
  • Designed production capacity: 120,000 tons/year, 400 tons/day, 25 tons/hour
  • Construction scale: annual output of 120,000 tons of feed; area: 11796m2;
  • Labor quota: 25 people;

2. Project Content and Scale

The project covers an area of ​​11769 m2, with a total construction area of ​​7,700 m2. The main construction content includes: premixed feed production workshop, pellet feed production workshop, raw material warehouse, finished product warehouse, office laboratory building, staff dormitory, canteen and other related supporting facilities.

The specific project composition and changes before and after are shown in Table 2-1.

Table 2-1 Project composition table

project name Engineering Content EIA and construction content regulation
mode
Actual construction content and scale Variability
structural work Main workshop 6 floors (including the negative one),
frame structure, 1600m 2
6-story (including the negative one) frame
structure, 1600m 2
It has been completed, no change
of
 
 
 
Public works
 
Water supply and drainage
Collecting rainwater; no production waste
water discharge
Collecting rainwater; no wastewater discharge
discharge
It has been completed, no change
of
powered by Power distribution room 38m 2 , Fuping
County, powered by the power supply
Power distribution room 38m 2 , power supply
from Fuping County Power Supply Station
It has been completed, no change
of
traffic Cement pavement Cement pavement It has been completed, no change
of
 
 
 
 
 
Supporting project
Raw material library Brick-concrete structure, 2800m 2 Brick-concrete structure, 2800m 2 It has been completed, no change
of
Core material library Brick-concrete structure, 800m 2 Brick-concrete structure, 800m 2 It has been completed, no change
of
Finished product library Brick-concrete structure, 600m 2 Brick-concrete structure, 600m 2 It has been completed, no change
of
 
Boiler Room
 
Brick-concrete structure, 100m 2
 
Brick-concrete structure, 100m 2
It has been built to replace coal-fired boilers to coal
gas steam heat source unit
 
 
 
Auxiliary engineering
Office Laboratory
Building
2-story brick-concrete structure, construction
area of ​​about 900 m 2
2-story brick-concrete structure, construction area of
about 900 m 2
It has been completed, no change
of
Employees places
homes, canteens
Brick-concrete structure, building area is
about 800 m 2
Brick-concrete structure, building area is about
800 m 2
It has been completed, no change
of
Air compression
system
set set It has been completed, no change
of
 
 
 
 
 
 
 
 
Environmental Engineering
 
 
Solid waste
Large miscellaneous (solid inorganic matter, crushed stone and other impurities), domestic garbage, boiler ash centralized
collection facilities, etc.
Large miscellaneous (solid inorganic matter, crushed stone and other impurities), domestic garbage, hazardous waste centralized collection facilities, etc. Completed, remove the boiler ash collection point and add a
temporary storage room for hazardous waste
 
 
 
Exhaust
 
 
Boiler dust collector, bag dust collector for each production link, etc.
 
 
 
Bag dust collectors in each production link, etc.
Has been completed, replace the gas fired boiler steam heat source, heat from the off-gas exhaust pipe discharging
out of the room
 
Waste water
Anti-seepage dry toilets are set up in the living area, and
manure and sewage are used for retting
Living area located seepage aqua, dung
water for compost
It has been completed, no change
of
noise Damping the foundation and building a sound insulation
room
Damping the foundation and building a sound insulation room It has been completed, no change
of

3. Engineering Equipment of 400 Tons/day Cattle Sheep Poultry Feed Plant

According to the site survey, the actual equipment of the project and the comparison of the equipment in the EIA stage are shown in Table 2-2.

Table 2-2 The main equipment of the project

Equipment name Quantity  
Raw material cleaning storage system
Discharge slot 1 station
Scraper conveyor 2 set
Bucket elevator 1 station
Permanent magnet cylinder 2 station
Double cleaning screen 2 station
Pneumatic gate 17 station
Silo 3 station
Leveler 6 only
Temperature measuring cable 3 set
Ventilator 6 station
Main workshop raw material receiving system
Pellet raw material feeding
port
2 A
Scraper conveyor 2 station
Bucket elevator 2 station
Permanent magnet cylinder 2 station
Cylindrical cleaning screen 1 station
Rotary distributor 1 station
Rotary distributor 1 station
Cone powder sieve 1 station
Pulse dust collector 1 station
Dust removal fan 1 station
Crushing system
Powder bin 6 station
Leveler 12 only
Pneumatic gate 6 station
Buffer bucket 2 station
Feeder 2 station
grinder 2 station
Bag filter 2 station
Dust removal fan 2 station
Seal screw conveyor
dryer
2 station
Hoist 2 station
Rotary separator 2 station

4. Layout of 400 Tons/day Sheep Cattle Feed Pellet Production Line

The general layout of the project is divided into two parts: the office and living area and the production area. The gate of the enterprise is located in the north of the factory; the production area is mainly composed of main workshop, raw material warehouse, finished product warehouse, power distribution room, etc. The living area is mainly composed of office buildings, canteens, and staff dormitories. Due to the small number of people in the project, the flow of people and logistics share the same entrance and exit. The functional division is clear, and the production, office and auxiliary facilities are relatively complete. Therefore, the layout of this project is more reasonable.

5. Consumption of Raw and Auxiliary Materials and Water Balance

The main raw and auxiliary materials of the project are corn, wheat; soybean meal, cotton meal; trace elements, etc., all of which are purchased from outside and transported to the factory by automobile. See Table 2-3 for specific usage.

Table 2-3 Project raw material list

Serial number raw material name Design annual consumption Actual annual consumption Storage and transportation
1 Corn, wheat 72,000 t 3600t Bagged, warehouse
storage
2 Soybean meal, cotton meal 36,000 t 1800t Bagged, warehouse
storage
3 Trace elements 12,000 t 600t  
4 package 2.4 million 120,000  
5 gas 15,000 m 3 /a 750m3/a  
6 fresh water 5670m3/a 2820m3/a /
7 Electricity 330×10 4 kWh 16.5×10 4 kWh /

6. The Main Process Flow of 400 Tons/day Cattle Sheep Poultry Feed Plant

A. Raw material cleaning

The raw materials pass through the cylindrical primary cleaning screen, the cone primary cleaning screen, and the permanent magnet cylinder to clear the stones, rope ends, paper chips, wood chips, etc. in the raw materials.

B. Smash

After the cleaned raw materials are measured, they enter the crusher for smashing. Dust will be generated in this section. The company has installed a pulse bag filter for dust removal.

C. Ingredients

Strictly follow the formula and measure various raw and auxiliary materials before mixing.

D. Mix

The prepared raw materials enter the mixer through the elevator, which is a closed device;

E. Granulation

The material is stirred evenly with saturated steam in the modulator through the modulator, and the prepared material enters the granulation chamber, and is squeezed by the roller to the ring die and passes through the hole of the ring die to form granules. This section will produce hot blast stove waste gas and treat waste gas.

F. Cooling

The materials enter the cooler for cooling, so that the materials are cooled to 2-3 degrees higher than the room temperature.

G. Classification

After the material is cooled, it enters the grading sieve, and the finished product can be obtained by replacing the grading sieve according to the product size.

Engineering Equipment of 25 Tons/hour Cattle and Sheep Feed Plant
Engineering Equipment of 25 Tons/hour Cattle and Sheep Feed Plant

The above is the article for you: 400 Tons/day Cattle Sheep Poultry Feed Pellet Production Line Project. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: sales@cnrichi.cn



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