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Organic fertilizer production plant project proposal for commercial fertilizers ltd with 60,000 tons per year production capacity
- Date: 2022-11-06 09:00:26
- From: www.pellet-richi.com
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Commercial organic fertilizer production plant project overview
- Project name: Reconstruction of an organic fertilizer production plant with an annual output of 60,000 tons
- Nature of construction: reconstruction
- Construction site: The 8-12 tons organic fertilizer production plant project is located at 232m southwest of Huawang Village, Fenglingdu Economic Development Zone, with geographic coordinates: 34.6271032 north latitude, 110.34190536 east longitude, roads on the south side of the project, farmland on the north side, wasteland on the west side, and wasteland on the east side plant under construction.
- Construction scale: 8-12t/h
The drum granulation organic fertilizer production line of this high quality fertilizer factory is designed to have a daily production capacity of 100~140t, with an annual production capacity of 300 days. The drum granulation organic fertilizer production plant has a capacity of 30,000 to 42,000 tons/a, and the extrusion granulation organic fertilizer production plant is designed to have a daily production capacity of 50~70t, with an annual production capacity of 300.
Today, the extrusion granulation organic fertilizer production plant has a capacity of 15,000 to 21,000 t/a, which can meet the design capacity. The main fertilizer manufacturing equipment used in this 8-12t/h farm organic fertilizer project is environmentally friendly and energy-saving, and does not belong to the list of organic fertilizer production equipment required to be eliminated by the state. - Labor quota and production shift system: This good quality organic fertilizer production plant project has a labor quota of 15 people, and the working system is 2 shifts per day. The working hours are 8 hours per shift, and the annual work is 300 days.
- Organic fertilizer production plant cost and funding source: The total investment of the organic fertilizer production project is 3 million USD, all of which is raised by the company.
Commercial organic fertilizer production plant construction content
The construction content of this biofertilizer production plant project includes the main engineering, auxiliary engineering, public engineering and environmental protection engineering.
| Project | Construction content | Existing project | Reconstruction and expansion project | Link to existing projects |
|---|---|---|---|---|
| Main Engineering | High-tower agro fertilizer products pelletizing production workshop | The building area is 2400m², the color steel structure is equipped with a batching system, a metering system, a 100-meter high tower, and a dissolution system, a cooling system, a screening system, a coating system, and a packaging system. | No change occurs | No support |
| Drum granulation fertilizer production plant workshop | Building area 2376m², length 66m, width 36m, 1 drum granulation production line, including 1 organic fetilizer granulator, 2 screening machines, 1 dryer, 2 coolers, 6 belts, 2 hoist and 1 packaging machine and other equipment | Using existing fertilizer production plant facilities to rebuild a drum biofertilizer manufacturing plant with an annual output of 40,000 tons, and carry out environmental protection engineering upgrades to existing organic fertilizer equipment | Relying on existing organic fertilizer company production workshops, using existing production facilities to build environmental protection facilities that meet environmental protection requirements | |
| Extrusion granulation fertilizer production plant workshop | Building area of 920m², length 40m, width 23m, 1 extrusion organic manure production plant , purchase and installation of 1 organic fertilizer pellet making machine, 3 screening machines, 1 dryer, 2 coolers, 6 belts , 2 elevators, 1 packaging machine and other organic fertilizer manufacturing equipment |
Using existing organic fertilizer production facilities to rebuild an extrusion pelletizing production line with an annual output of 20,000 tons, and upgrade existing production equipment to environmental protection engineering | Relying on existing fertilizer production plant workshops, using existing production facilities to build environmental protection facilities that meet environmental protection requirements | |
| Assist Engineering | Office | Building area of 300m², brick-concrete structure | No change | Rely on existing |
| Boiler room | The building area is 30m², with brick-concrete structure. Existing 2t/a coal-fired boiler | The existing 2t/a coal-fired boilers are eliminated and dismantled, and the steam will be supplied by Fenglingdu Heating Company for in-plant production | No support | |
| Staff dormitories and canteens | Building area of 300m², brick-concrete structure | No change | Rely on existing |
Main fertilizer equipment for the organic fertilizer production plant
For a detailed list of organic fertilizer equipment, please see this case page: China 8-12T/H Customized Fertilizer Factory Project For Organic Fertilizer Pellets Production
60,000 Tons per year organic fertilizer production plant products plan
See the following table for the new agro fertilizer products plan of this reconstruction organic fertilizer production plant project:
| Material name | Annual output (t/a) | Product specifications |
|---|---|---|
| Drum granulation organic fertilizer | 40,000 | The particle size is 2~3.7mm, the density is 0.7t/m3 |
| Extrusion granulation organic fertilizer | 20,000 | The particle size is 2~4.7mm, and the density is 0.8t/m3 |
The product qualification standard of this organic fertilizer production plant project is in accordance with "HG/T 5332-2018 Humic Acid Bio-Organic Fertilizer". The raw materials purchased in this organic fertilizer company project are the finished product decomposed and qualified humic acid raw materials and the qualified raw materials from the organic fertilizer factory. Nature, can ensure that the product meets the organic fertilizer qualification standard.
Technical requirements for 60,000 tons per year organic fertilizer production plant
| Items | Metrics | |
|---|---|---|
| Superior product | Qualified product | |
| The mass fraction of total humic acid (calculated on a dry basis) /% ≥ | 25 | 15 |
| The mass fraction of organic matter (calculated on a dry basis) /% ≥ | 50 | 40 |
| The mass fraction of fulvic acid (calculated on a dry basis) /% ≥ | 2 | |
| The effective number of viable bacteria (cfu) / (100 million/g) ≥ | 0.20 | |
| pH value (1:100 times dilution) | 5.5~8.5 | |
| The mass fraction of moisture/% ≤ | 30 | |
| Number of fecal coliform bacteria/(pcs/g) ≤ | 100 | |
| Ascaris egg mortality rate/% ≤ | 95 | |
| Fineness/% ≥ | 80.0 | |
| Validity period/month ≥ | 6 | |
Product plan after the reconstruction of 60,000t/a organic fertilizer production plant
| Product name | Production scale |
|---|---|
| Organic fertilizer | 60,000 t/a |
| High-concentration compound fertilizer | 100,000 t/a |
Consumption of main raw and auxiliary materials
| Type | Material name | Annual consumption | Remarks |
|---|---|---|---|
| Drum organic fertilizer production plant | Humic acid | 24000 t/a | 30% moisture content, in bags, 50kg, stacked in raw material warehouse |
| Bacterial powder | 2 t/a | 5% moisture content, bagged, 25kg, stacked in raw material warehouse | |
| Loess | 7880t/a | 10% moisture content, in bags, 50kg, stacked in raw material warehouse | |
| Vitamins | 7998t/a | 30% moisture content, in bags, 50kg, stacked in raw material warehouse | |
| Coating agent | 120t/a | The dosage is 1-3kg/t·product, packed in bags and stacked in the raw material warehouse | |
| Water | 20t/a | Provided by the organic fertilizer factory's own well | |
| Extrusion granulation workshop of organic fertilizer production plant | Humic acid | 12000t/a | 30% moisture content, in bags, 50kg, stacked in raw material warehouse |
| Bacterial powder | 1t/a | 5% moisture content, bagged, 25kg, stacked in raw material warehouse | |
| Loess | 4000t/a | 10% moisture content, in bags, 50kg, stacked in raw material warehouse | |
| Vitamins | 3999t/a | 30% moisture content, in bags, 50kg, stacked in raw material warehouse | |
| Water | 10t/a | Provided by the organic fertilizer factory's own well | |
| Packaging materials | Packaging bag | 2 million/a | Weight 0.25kg/piece |
| Energy | Natural gas | 453.6 thousand m³/a | Provided by local natural gas company |
| Water | 2235t/a | Provided by the factory’s own well | |
| Electricity | 200,000 KW·h | Provided by the local power supply bureau |
Physical and chemical properties of main raw and auxiliary materials
- Humic acid: It is mainly a type of organic substance accumulated by the decomposition and transformation of the remains of plants by microorganisms and a series of chemical processes. It is a macromolecular organic acid composed of aromatics and various functional groups. It has good physiological activity and functions such as absorption, complexation, and exchange. It is widely found in soil, lakes, rivers, oceans, peat (also known as peat), lignite, and weathered coal.
According to the classification of nature, it can be divided into three categories, namely, soil humic acid, water humic acid and coal humic acid. Humic acid in this organic fertilizer production plant project is soil humic acid. After verification, the humic acid, bacterial powder, vitamins and loess used in the project are purchased and decomposed finished materials, which are not fermented and decomposed on site, and the incoming materials are all packaged The bag is not in bulk, so there is no generation of malodorous gas. - Bacterial powder: It is an effective multiplication factor and nutrient ingredient in organic fertilizer.
- Vitamin powder: a powder that participates in biological redox reactions and cellular respiration.
- Coating agent: a new type of anti-caking product made from inorganic minerals as the main raw material, supplemented by organic surfactants, and processed by nanotechnology.
General layout of 60,000 tons per year organic fertilizer production plant
The 20,000-ton/year extrusion granulation organic fertilizer production plant reconstructed by this commercial fertilizers ltd project is located on the north side of the existing fertilizer manufacturing plant, and the 40,000-ton/year roller granulation organic fertilizer production plant is located on the south side of the extrusion granulation organic fertilizer production line.
Each organic fertilizer production unit is equipped with raw materials and finished products. Warehouses and production workshops are close to their respective warehouses for raw materials and finished products. The layout of the organic fertilizer manufacturing plant project is simple and the functional divisions are clear.
60,000 Tons per year organic fertilizer production plant process
After the completion of this organic fertilizer production plant project, there will be 1 drum granulation organic fertilizer production line and 1 extrusion granulation organic fertilizer production line in the fertilizer production plant area.
The drum granulation organic fertilizer production plant is rebuilt using existing production facilities. The production workshop is located on the south side of 1# raw material warehouse. After completion, it can produce 40,000 tons of organic fertilizer per year; the extrusion granulation organic fertilizer manufacturing plant is rebuilt using existing production facilities.
The production workshop is located on the north side of the existing organic fertilizer pellet plant area. After completion, it can produce 20,000 tons of organic fertilizer pellets per year. The specific organic fertilizer manufacturing process flow is as follows:
Fertilizer manufacturing process of drum organic manure production plant
- The raw materials used in this organic fertilizer production plant project are all in bags. After being transported to the organic manure production plant, the materials are unloaded and stacked in the raw material warehouse.
- Ingredients: Put humic acid, bacterial powder, vitamins, and loess separately into the trough of the electronic automatic metering ingredient scale for later use. According to the data entered into the computer in advance, each electronic weighing scale will put the weighed materials on the conveyor belt at an even speed and enter the roller organic fertilizer granulator.
The batching system of the 8-12t/h fertilizer production plant project is placed underground and closed, and a feeding port is set on the ground.
- Drum granulation: After screening, the raw materials are sent to the drum organic fertilizer pellet machine through a belt conveyor for granulation. During the organic fertilizer granulation process, 0.5kg of tap water is added per ton of product.
- Drying: transfer the granulated semi-finished product to a drum dryer for organic fertilizer drying. The drying temperature at the inlet is about 150℃, and the temperature at the outlet is about 50-60℃; the drum dryer of this agriculture fertilizer company project is provided by a natural gas hot air stove.
The heat is used for direct drying (the exhaust gas from the hot blast stove directly enters the tumble dryer), the agro fertilizer company project water consumption is very small, and the moisture in and out of the dryer does not change.
- Primary cooling: send the dried semi-finished product to the cooling cylinder (φ2m, length 15m) through a belt conveyor for natural cooling without introducing cold air.
- Screening: The semi-finished products after natural cooling are sent to the screening machine through the belt conveyor for screening, and the unqualified products in the screening process are sent to the organic fertilizer crusher and used as raw materials.
- Secondary cooling: The sieved semi-finished organic fertilizer products are sent to the cooling cylinder (φ2m, length 20m) through a belt conveyor for secondary cooling. The cooling process is natural cooling and no cold air is introduced.
- Finished product screening: The organic fertilizer products after secondary cooling enter the finished product sieving machine for screening, and the unqualified products enter the pulverizer to be crushed and used as raw materials.
- Coating, metering and packaging: The sieved organic fertilizer product is lifted to the coating machine by a bucket elevator for coating. The main component of the coating agent is a paste-like anti-caking agent.
The coating agent is melted by heating and then wrapped in the surface of the product can effectively prevent agglomeration of the product. After wrapping, the finished product is lifted to the packaging machine by the bucket elevator for metering and packaging. The coating agent is heated and melted into oil by an electric heater.
Organic fertilizer manufacturing process of organic fertilizer production plant
- The raw materials used in this commercial fertilizers ltd project are all in bags. After being transported to the factory, the materials are unloaded and stacked in the raw material warehouse.
- Ingredients and mixing: Put humic acid, bacterial powder, loess, and vitamins into the trough of the electronic automatic metering ingredient scale by hand for use. According to the data entered into the computer in advance, each electronic weighing scale will put the weighed material on the conveyor belt at an even speed and enter the mixer for mixing. During the mixing process, 0.5kg of tap water is added for each ton of product. The batching system of the project is placed underground and closed, and a feeding port is set on the ground.
- Granulation: The mixed raw materials are sent to the organic fertilizer pellet machine through a belt conveyor for granulation.
- Screening: After granulation by organic fertilizer pellet making machine, the raw materials are sent to the sieving machine through the belt conveyor for primary screening. After the first screening is completed, the unqualified ones will be returned to the organic fertilizer mixer for mixing, and the qualified ones will enter another sieving machine for secondary screening.
The semi-finished organic fertilizer product after the secondary screening is sent to the finished product screening machine through the belt for three screenings.
- Measuring and packaging: The finished organic fertilizer product after screening is conveyed to the packaging machine through a belt for measurement and packaging.
Public construction of 60,000 tons per year organic fertilizer production plant
Water source
The water for the 8-12tph fertilizer production plant project is supplied by the existing water well in the fertilizer manufacturing plant, with a depth of 15 meters and a water output of 30m3/h, which can meet the water requirements of the organic fertilizer production plant.
Water consumption
The water used for the organic fertilizer production plant project is mainly domestic water, drum granulation water, mixing water, greening water, and road sprinkling.
Domestic water
The organic fertilizer production plant project has a labor force of 15 people, a canteen in the factory, and a domestic water quota of 50L/person•d. The domestic water consumption is 225m3/a (0.75m3/d), and the drainage coefficient is 0.8, then the domestic sewage discharge amount It is 180m3/a (0.6m3/d), which will be discharged into the municipal sewage pipe network after being treated in the grease trap, and finally into the Sewage Treatment Plant for treatment.
Water for drum granulation
The drum granulation organic fertilizer production plant of this organic fertilizer company project produces 40,000 tons of organic fertilizer annually, and the water consumption per ton of product granulation process is 0.005m³, so the drum organic fertilizer granulator water consumption is 20m³/a, 0.07m³/d.
Mixing water
The extrusion granulation organic fertilizer production plant of this agriculture fertilizer company project produces 20,000 tons of organic fertilizer annually, and the water consumption per ton of product mixing process is 0.005m³, so the water consumption of the mixer is 10m³/a, 0.03m³/d.
Greening water
The green area of this organic fertilizer production plant project is 800m2, the greening water consumption is 2L/m2·d, and the annual greening days are 240 days, so the greening water consumption is 1.6m3/d (384m3/a).
Road watering
The hardened road area in this organic fertilizer production plant project is 2000m2, and the water consumption is 2.5L/m2·d, so the road sprinkling water consumption is 5m3/d (1500m3/a).
Drainage
The domestic sewage discharge volume of this organic fertilizer production plant project is 180m3/a (0.6m3/d). The domestic sewage is treated by the grease trap and discharged into the municipal sewage pipe network, and finally enters the Wastewater Treatment Plant for treatment.
The water for drum granulation and the water for extrusion granulation and mixing of the project will all enter the product or evaporate and lose, and no waste water will be produced.
The rain and sewage diversion in the organic fertilizer production plant project plant area, and an initial rainwater collection tank is set at the entrance of the plant area.
Power supply
The power supply for the 8-12t/h organic fertilizer production plant project is provided by the Power Supply Bureau of Fenglingdu Economic Development Zone. The annual power consumption of the project is 1.2 million KWh.
Why Choosing Richi Machinery?
- Interested in purchasing high quality organic fertilizer pellet machine with low price?
- Want to get more guidance on making organic fertilizer pellets?
- Want to learn more about solutions about organic fertilizer production plant and globally fertilizer market analysis?
- Want to pay a visit to our factory before ordering?
All our organic fertilizer pelletizing machines and organic fertilizer production plant equipment are low energy consumption and highly efficient, and won't worry about it occupies a large of areas. It is becoming a trend for the farms to apply the fertilizer production plant around the world. If you are thinking about to know more about the organic fertilizer pellet making machine and organic fertilizer production plant, just send Richi Machinery an inquiry and welcome to consultation.
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