The construction content of this agro fertilizer company project includes the main engineering, auxiliary engineering, public engineering and environmental protection engineering.
|Project||Construction content||Existing project||Reconstruction and expansion project||Link to existing projects|
|Main Engineering||High-tower agro fertilizer products pelletizing production workshop||The building area is 2400m2, the color steel structure is equipped with a batching system, a metering system, a 100-meter high tower, and a dissolution system, a cooling system, a screening system, a coating system, and a packaging system.||No change occurs||No support|
|Drum granulation fertilizer production plant workshop||Building area 2376m2, length 66m, width 36m, 1 drum granulation production line, including 1 drum granulator, 2 screening machines, 1 dryer, 2 coolers, 6 belts, 2 Hoist and 1 packaging machine and other equipment||Using existing fertilizer production plant facilities to rebuild a drum organic fertilizer pelletizing production line with an annual output of 40,000 tons, and carry out environmental protection engineering upgrades to existing organic fertilizer equipment||Relying on existing organic fertilizer company production workshops, using existing production facilities to build environmental protection facilities that meet environmental protection requirements|
|Extrusion granulation fertilizer production plant workshop||Building area of 920m2, length 40m, width 23m, 1 extrusion granulation production line, purchase and installation of 1 organic fertilizer pellet making machine, 3 screening machines, 1 dryer, 2 coolers, 6 belts , 2 elevators, 1 packaging machine and other organic fertilizer manufacturing equipment||Using existing organic fertilizer production facilities to rebuild an extrusion pelletizing production line with an annual output of 20,000 tons, and upgrade existing production equipment to environmental protection engineering||Relying on existing fertilizer production plant production workshops, using existing production facilities to build environmental protection facilities that meet environmental protection requirements|
|Assist Engineering||Office||Building area of 300m2, brick-concrete structure||No change||Rely on existing|
|Boiler room||The building area is 30m2, with brick-concrete structure. Existing 2t/a coal-fired boiler||The existing 2t/a coal-fired boilers are eliminated and dismantled, and the steam will be supplied by Fenglingdu Heating Company for in-plant production||No support|
|Staff dormitories and canteens||Building area of 300m2, brick-concrete structure||No change||Rely on existing|
For a detailed list of organic fertilizer equipment, please see this case page: China 8-12T/H Customized Fertilizer Factory Project For Organic Fertilizer Pellets Production
|Material name||Annual output (t/a)||Product specifications|
|Drum granulation organic fertilizer||40,000||The particle size is 2~3.7mm, the density is 0.7t/m3|
|Extrusion granulation organic fertilizer||20,000||The particle size is 2~4.7mm, and the density is 0.8t/m3|
The product qualification standard of this organic fertilizer production project is in accordance with "HG/T 5332-2018 Humic Acid Bio-Organic Fertilizer". The raw materials purchased in this organic fertilizer company project are the finished product decomposed and qualified humic acid raw materials and the qualified raw materials from the organic fertilizer factory. Nature, can ensure that the product meets the organic fertilizer qualification standard.
|Superior product||Qualified product|
|The mass fraction of total humic acid (calculated on a dry basis) /% ≥||25||15|
|The mass fraction of organic matter (calculated on a dry basis) /% ≥||50||40|
|The mass fraction of fulvic acid (calculated on a dry basis) /% ≥||2|
|The effective number of viable bacteria (cfu) / (100 million/g) ≥||0.20|
|pH value (1:100 times dilution)||5.5~8.5|
|The mass fraction of moisture/% ≤||30|
|Number of fecal coliform bacteria/(pcs/g) ≤||100|
|Ascaris egg mortality rate/% ≤||95|
|Validity period/month ≥||6|
|Product name||Production scale|
|Organic fertilizer||60,000 t/a|
|High-concentration compound fertilizer||100,000 t/a|
|Type||Material name||Annual consumption||Remarks|
|Drum granulation organic fertilizer production line||Humic acid||24000 t/a||30% moisture content, in bags, 50kg, stacked in raw material warehouse|
|Bacterial powder||2 t/a||5% moisture content, bagged, 25kg, stacked in raw material warehouse|
|Loess||7880t/a||10% moisture content, in bags, 50kg, stacked in raw material warehouse|
|Vitamins||7998t/a||30% moisture content, in bags, 50kg, stacked in raw material warehouse|
|Coating agent||120t/a||The dosage is 1-3kg/t·product, packed in bags and stacked in the raw material warehouse|
|Water||20t/a||Provided by the organic fertilizer factory's own well|
|Extrusion granulation workshop of organic fertilizer production line||Humic acid||12000t/a||30% moisture content, in bags, 50kg, stacked in raw material warehouse|
|Bacterial powder||1t/a||5% moisture content, bagged, 25kg, stacked in raw material warehouse|
|Loess||4000t/a||10% moisture content, in bags, 50kg, stacked in raw material warehouse|
|Vitamins||3999t/a||30% moisture content, in bags, 50kg, stacked in raw material warehouse|
|Water||10t/a||Provided by the organic fertilizer factory's own well|
|Packaging materials||Packaging bag||2 million/a||Weight 0.25kg/piece|
|Energy||Natural gas||453.6 thousand m³/a||Provided by local natural gas company|
|Water||2235t/a||Provided by the factory’s own well|
|Electricity||200,000 KW·h||Provided by the local power supply bureau|
The 20,000-ton/year extrusion granulation organic fertilizer production line reconstructed by this commercial fertilizers ltd project is located on the north side of the existing fertilizer manufacturing plant, and the 40,000-ton/year roller granulation organic fertilizer production line is located on the south side of the extrusion granulation organic fertilizer production line.
Each organic fertilizer production unit is equipped with raw materials and finished products. Warehouses and production workshops are close to their respective warehouses for raw materials and finished products. The layout of the fertilizers production company project is simple and the functional divisions are clear.
After the completion of this organic fertilizer production project, there will be 1 drum granulation organic fertilizer production line and 1 extrusion granulation organic fertilizer production line in the fertilizer production plant area.
The drum granulation organic fertilizer production line is rebuilt using existing production facilities. The production workshop is located on the south side of 1# raw material warehouse. After completion, it can produce 40,000 tons of organic fertilizer per year; the extrusion granulation organic fertilizer production line is rebuilt using existing production facilities.
The production workshop is located on the north side of the existing organic fertilizer factory area. After completion, it can produce 20,000 tons of organic fertilizer pellets per year. The specific organic fertilizer manufacturing process flow is as follows:
The water for the 8-12tph fertilizer production plant project is supplied by the existing water well in the fertilizer manufacturing plant, with a depth of 15 meters and a water output of 30m3/h, which can meet the water requirements of the fertilizer manufacturing plant.
The water used for the fertilizer manufacturer project is mainly domestic water, drum granulation water, mixing water, greening water, and road sprinkling.
The organic fertilizer production project has a labor force of 15 people, a canteen in the factory, and a domestic water quota of 50L/person•d. The domestic water consumption is 225m3/a (0.75m3/d), and the drainage coefficient is 0.8, then the domestic sewage discharge amount It is 180m3/a (0.6m3/d), which will be discharged into the municipal sewage pipe network after being treated in the grease trap, and finally into the Sewage Treatment Plant for treatment.
The drum granulation organic fertilizer production line of this organic fertilizer company project produces 40,000 tons of organic fertilizer annually, and the water consumption per ton of product granulation process is 0.005m³, so the drum organic fertilizer granulator water consumption is 20m³/a, 0.07m³/d.
The extrusion granulation organic fertilizer production line of this agriculture fertilizer company project produces 20,000 tons of organic fertilizer annually, and the water consumption per ton of product mixing process is 0.005m³, so the water consumption of the mixer is 10m³/a, 0.03m³/d.
The green area of this agriculture fertilizer company project is 800m2, the greening water consumption is 2L/m2·d, and the annual greening days are 240 days, so the greening water consumption is 1.6m3/d (384m3/a).
The hardened road area in this fertilizer manufacturing business project is 2000m2, and the water consumption is 2.5L/m2·d, so the road sprinkling water consumption is 5m3/d (1500m3/a).
The domestic sewage discharge volume of this fertilizer manufacturing business project is 180m3/a (0.6m3/d). The domestic sewage is treated by the grease trap and discharged into the municipal sewage pipe network, and finally enters the Wastewater Treatment Plant for treatment.
The water for drum granulation and the water for extrusion granulation and mixing of the project will all enter the product or evaporate and lose, and no waste water will be produced.
The rain and sewage diversion in the fertiliser company project plant area, and an initial rainwater collection tank is set at the entrance of the plant area.
The power supply for the 8-12t/h fertilizer manufacturing plant project is provided by the Power Supply Bureau of Fenglingdu Economic Development Zone. The annual power consumption of the project is 1.2 million KWh.
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