Today RICHI wants to share with you another case of ours. If you want to know more about "setting up a poultry feed mill business 38 ton per hour", "what are the equipment needed to start poultry feed production 38tph", "sample business plan for poultry feed production", "how much does a new poultry feed mill cost to build", etc, welcome to follow this case China company of poultry feed mill 38 ton.
The 38tph automatic feed mill plant for poultry covers an area of about 39163m2 and a building area of about 31458m2. It mainly constructs the main poultry feed production workshop, packing workshop, comprehensive building, office building, unloading shed, material canopy, tube warehouses, boiler rooms, and supporting the construction of water, electricity, roads and other related facilities.
|Main project||Main production workshop||Concrete frame structure, building area is about 1655.5m 2, 5F workshop, building height 31.5m, main poultry feed processing line|
|Packing workshop||Concrete foundation, steel frame structure, building area of about 18728m2, single-story factory building, building height 8.15m, used for finished product packaging and temporary storage of finished products|
|Auxiliary project||Comprehensive Building||Concrete frame structure, 6F building, construction area 4800m 2, mainly living facilities, including canteen|
|Office building||Concrete frame structure, 4F building, construction area of 2400m 2, mainly for office and experiment (mainly testing product moisture, crude protein, crude fiber, crude fat, crude ash and nitrogen-free extract, calcium, phosphorus and other indicators) etc.|
|Security room||1F building with a building area of about 16m 2, mainly used for guard duty post|
|Auxiliary room for machine repair parts||1F building with a construction area of 2400m 2, used for the maintenance of mechanical equipment in the production workshop and storage of accessories|
|Storage and transportation engineering||Unloading canopy||The building area is 576m 2, which is mainly used as a shelter for the entrance and unloading of raw materials|
|Cleaning room||The building area is 38.5m 2, due to the cleaning of raw materials after entering the site|
|Silo||The building area is about 1056m 2, including: 5 corn and wheat silos, each with a capacity of 2500t; 4 soybean meal and auxiliary material silos, each with a capacity of 250t|
|Shipping canopy||Located on the west side of the packaging workshop, connected to the packaging workshop, used for loading finished products for outsourcing|
|Bulk warehouse||4F building with a building area of 2400m 2, used for storage of finished bulk cargo after production|
|Grease silo||6 storage tanks, a single capacity of 35t, a total of 210t|
|Utilities||Water supply||Tap water is supplied by the municipal government. There are pump houses and underground pools in the plant area, with a construction area of 256m2|
|Drainage||The rainwater and sewage diversion is implemented in the rain plant area.|
|Power supply||Supplied by the municipal power grid, with a power distribution room in the plant, with a construction area of 138m2|
|Ventilation||Mechanical ventilation is adopted, and explosion-proof exhaust fans are installed in the workshop to reduce dust accumulation in the workshop.|
|Heat supply||One 4t/h biomass-fired boiler, with a boiler room, located on the north side of the plant, adjacent to the power distribution room, with a building area of 100m 2. Provide steam for feed processing.|
This large capacity poultry feed plant project has an annual output of 180,000 tons of broiler feed, which will be used as a poultry feed pellet production line for the Lihua Livestock Chicken Project. The quality standards for feed products of this poultry chicken broiler animal feed pellet making plant project implement the GB/T 5916-2020 "Compound Feed for Layers and Broilers", and the standards for various toxic and hazardous substances in the feed implement GB/T13078-2017 "Feed Hygienic Standards".
|Item 1||Fast yellow feather broiler|
|0 day old~21 day old||21 days old ＜~42 days old||>42 days old|
|Item 2||Medium-speed yellow feather broiler|
|0 days old~30 days old||30 days old ＜~60 days old||>60 days old|
|Item 3||Slow Yellow Feather Broiler|
|0 days old~30 days old||30 days old<~60 days old||60 days old ＜~90 days old||>90 days old|
The large scale poultry feed mill production unit can be divided into raw material storage, raw material receiving in the main workshop, crushing, liquid (grease) addition, batching, mixing, granulating, and finished products.
Industrial poultry feed milling machine list in this project, please click: 38 Tons Per Hour Advanced Good Quality Poultry Feed Mill Project In China
The 38 ton automatic poultry feed manufacturing plant project uses corn, wheat, soybean meal, etc. as raw materials, and the processing technology is processed into compound feed products after the raw materials receiving and removing section, crushing section, ingredient mixing section, pelletizing section, cooling section and finished product packaging section.
Corn, meal and other raw materials are manually fed into the cleaning grid, and the material is transported to the cylinder preliminary cleaning screen by the bucket elevator. The magnetic separator removes ferrous impurities in the material and enters the silo for temporary storage.
During poultry feed production, the granular raw materials are sent to the granular feed hopper through the scraper conveyor belt, and the bucket elevator transports the materials to the primary cleaning screen of the cylinder. The impurity and permanent magnet iron remover removes the ferrous impurities in the material and then enters the crushing bin to be used in the crushing bin.
The materials that do not need to be crushed (such as stone powder, calcium hydroxide, secondary powder, etc.) are lifted by a bucket elevator into the cone powder sieve to clean up the large impurities in the material, and remove the iron in the material from the permanent magnet cylinder, and then enter the rotary distributor to be distributed to the batching bin for later use.
The materials entering the crushing bin will be evenly fed into the hammer mill for poutry feed through the stone-removing impeller feeder. Under the combined action of fan, pulse dust collector and settling chamber, the materials that reach the screening condition are transported to the bucket elevator by the material sealing screw under the action of negative pressure, and the material is transported to the rotary distribution by the bucket elevator to the batching bin for use.
The materials entering the batching bin are transported to the batching weighing hopper by the batching auger. After the batching is completed, the pneumatic weighing door is opened and the materials are put into the poultry feed mixer; the small materials (core materials) are batched by manual or micro batching device, and then enter the poultry feed mixer after the batching is instructed. After the small ingredients are put in, the mixing time is 60S-90S, and the uniformity requirement of mixing is reached CV≤5%.
The mixed finished powder enters the buffer hopper, enters the permanent magnet drum through the scraper conveyor to remove ferrous impurities, and then enters the granulation section. The materials that need to be granulated enter the warehouse to be granulated, and the materials that do not need to be granulated enter the finished product warehouse to be packaged. If the material needs to be returned to the machine, it will be returned to the batching bin again for use.
The material that enters the pelletizing bin will be fed to the poultry pellet machine conditioner after opening the feeding auger. The material in the poultry feed pellet mill conditioner is passed into the steam conditioning and then enters the poultry feed pelletizer for granulation. The temperature of the pellet machine steam is relatively high. When it comes into contact with the material, the temperature of the material will be increased to a certain extent.
The pellet chamber mold is easier to form during extrusion, and after high temperature sterilization, the poultry feed pellets have a low bacterial rate, and the animal will not get sick after eating it, and it is easy to digest. After the poultry feed pellet machine steam comes into contact with the powder, the temperature will be lowered and the surface of the material will be moisturized.
In the process of making pellets with the poultry pellet feed processor, the output will be increased, and the pellets will be full and beautiful. The pellets pass through the air shutter and enter the pellet cooler, where they are cooled by air cooling. After the material is cooled by the pellet cooler, after granulation, the granules with large diameters must be crushed into small pellets according to the requirements of the chicken feed pellet size, and then enter the rotary grading sieve through the bucket elevator.
The materials that meet the requirements after sieving by the grading sieve enter the storage to be packed and wait for packaging. The large trash after screening is returned for crushing. The finished product is connected to the crumbler under the pellet cooler or out to the first floor, and the small trash passes through the tee. One side is connected to the granulating buffer bucket, and the one after the variety is changed is connected to the first floor for manual packaging.
The materials that enter the finished product warehouse, the materials that need to be screened are sieved by the vibrating screen, and then are packed in the packing scale. The materials that do not need to be screened are directly packed into the packing scale. The dust removal of the package scale is combined by the pulse dust collector and the fan.
The air compression system provides a stable air source for the dust collector and pneumatic components of the entire animal poultry feed processing plant.
|Category||Name of original and auxiliary materials||Annual consumption||Maximum storage capacity||Storage location||Remarks|
|Raw materials||Corn||106,01677 million tons||7500 tons||Silo||Granular, bagged, sent to the factory into the silo|
|Soybean meal||30,000 tons||2500 tons||Silo||Granular, bagged, sent to the factory into the silo|
|Wheat||20,000 tons||2500 tons||Silo||Granular, bagged, sent to the factory into the silo|
|Accessories||Corn protein powder||6000 tons||250 tons||Silo||Powdered, bagged, sent to the factory into the silo|
|Grease||3000 tons||210 tons||Grease tank||Liquid, bagged, barreled into grease drum|
|Wheat flour||15000 tons||750 tons||Silo||Powdered, bagged, sent to the factory into the silo|
|Sodium chloride||500 tons||20 tons||Silo||Powdered, bagged, sent to the factory into the silo|
|Experimental reagents||Petroleum ether||2.5L||1 bottle||Labs||Liquid, 500ml/bottle|
|Anhydrous ethanol||4.0L||2 bottles||Liquid, 500ml/bottle|
|98% sulfuric acid||2.5L||1 bottle||Liquid, 500ml/bottle|
|Nitric acid||0.5L||1 bottle||Liquid, 500ml/bottle|
|Methanol||2.5L||1 bottle||Liquid, 500ml/bottle|
|Hydrochloric acid||5L||2 bottles||Liquid, 500ml/bottle|
|Glacial acetic acid||2L||1 bottle||Liquid, 500ml/bottle|
|Ethyl acetate||5L||2 bottles||Liquid, 500ml/bottle|
|N-hexane||1.6L||1 bottle||Liquid, 500ml/bottle|
|Dipotassium hydrogen phosphate||2L||1 bottle||Solid, 500ml/bottle|
|Disodium hydrogen phosphate||2L||1 bottle||Solid, 500ml/bottle|
|Sodium hydroxide||50KG||10 bottles||Solid, 500ml/bottle|
|Potassium hydroxide||4KG||1 bottle||Solid, 500ml/bottle|
|Potassium sulfate||15KG||4 bottles||Solid, 500ml/bottle|
|Copper sulfate||2KG||1 bottle||Solid, 500ml/bottle|
|Fuel||Biomass briquette||1600 tons||100 tons||Boiler room||Bag Pack|
|Name||Physical and chemical properties||Use|
|Corn||It is rich in protein, fat, vitamins, trace elements, cellulose, etc., with the development of high-nutrition, high-biological function food||is the main ingredient of animal feed|
|Soybean meal||Soybean meal is a by-product of soybean oil extracted from soybeans. Soybean meal is generally in the shape of irregular fragments, the color is light yellow to light brown, and the taste has the aroma of roasted soybeans.||About 85% of soybean meal is used to feed poultry and pigs. The various amino acids contained in soybean meal are suitable for the nutritional needs of poultry and pigs.|
|Wheat, wheat flour||The main ingredients are carbohydrates, fat, protein, crude fiber, calcium, phosphorus, potassium, vitamin B1, vitamin B2 and niacin.||Is an important main component of animal feed|
|Salt||Iodized salt contains potassium iodate and sodium chloride; its appearance is white; it is loosely grasped by hand, uniform particles, odorless, and pure salty taste. Its function is to promote development and promote energy metabolism.||Used as animal feed to promote animal development and growth|
|Grease||The main component of oil is triglyceride, which usually accounts for more than 95%. It is formed by the dehydration and combination of one glycerin and three fatty acids. The characteristics and value of oil are determined by the saturation of these fatty acids and the carbon chain length||Mainly provide livestock and poultry compound feed with high-capacity requirements, and facilitate the absorption of other vitamins|
The comprehensive building and office building are located in the central and southern part of the poultry feed plant area, separate from the production area of the customized poultry feed pellet mill plant project, and the boiler room of the large scale 38t/h poultry pellet feed plant project is located in the plant area In the northwest, the silo is located in the northeast of the site.
large scale poultry feed mill layout design
The gate of the poultry feed production factory is set in the south and connects with the existing off-site road. The internal traffic layout is reasonable, and the material flows in and out smoothly. The main structure of this 38t/h poultry feed pellet mill plant factory project is mainly a workshop, and the functional areas are compactly arranged, which is conducive to the connection of various poultry feed making processes.
There are green belts around and around the buildings, which can reduce noise and absorb waste gas. In summary, the overall poultry feed plant layout design is reasonable.
According to the high quality 38t/h poultry feed plant project planning permit, it is known that the poultry feed mill project occupies land for industrial use, and does not involve basic farmland and ecological public welfare forests. The current land area is mainly forest land and ponds, most of which are masson pine forests, bamboo forests and shrubs and grasses. There are no rare and important protected plants.
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