The cat litter production line in South Korea project was invested by a Korean pet products company, which invested 650,000 US dollars to build a new annual production line of 80,000 tons of pet cat litter in Vietnam. After the project is completed, it will produce 40,000 tons of tofu cat litter and 40,000 tons of plant cat litter per year.
Keeping pets has become a fashion for urban people. More and more pet cats and dogs have entered the lives of residents, and pet-related industries are also gradually forming a scale. Cat litter is widely used as pet shed bedding due to its good water absorption, keeping pet sheds dry and hygienic, and has broad market prospects.
In order to meet market demand, the project customer, a pet products company, invested 650,000 US dollars to build a new annual production of 80,000 tons of tofu cat litter and plant cat litter project in Vietnam. Soybean fiber, corn flour, pine wood, and water are used as raw materials.
After batching, mixing, granulation, drying, screening, packaging and other processes, it will produce 40,000 tons of tofu cat litter and 40,000 tons of plant cat litter per year. The two cat litters have the same production process and different raw material ratios. The project has a labor quota of 30 people, using two shifts, 12 hours/shift, and 350 days of work per year.
Name:
Tofu Cat Litter Pellet Plant
Country:
South Korea
Date:
2024.04.19
Capacity:
9-10T/H
Pellet Size:
2-4mm
The install period:
60 Days
Control Mode:
Automatic
Guiding Price:
650,000 USD
The cat litter production line in South Korea project will build 1# production workshop (with office area and warehouse), 2# production workshop (with office area) and 3# production workshop. The project will set up 1 cat litter production line in 1# production workshop and 2# production workshop respectively, and 2 cat litter production lines in 3# production workshop.
The project will build 4 new cat litter production lines in total, and the production capacity of the 4 production lines is the same. The specific construction content is shown in the table below.
Type | Engineering composition | Construction content |
Main Engineering | 1# Production workshop | 3 floors, covering an area of 3876m2. Set up a cat litter production line, install bucket elevators, mixers, granulators and other equipment. The northeast corner of the workshop is equipped with a warehouse mainly for storing raw materials and finished products, and the west side of the workshop is equipped with an office area (3 floors) |
2# Production workshop | 3 floors, covering an area of 3876m2. Set up a cat litter production line, install elevators, mixers, cat litter granulators and other equipment, and the west side of the workshop is equipped with an office area (3 floors). | |
3# Production workshop | 3 floors, covering an area of 6450m2. Two cat litter production lines are set up, and bucket elevators, mixers, cat litter granulators and other equipment are installed. | |
Auxiliary Engineering | Distribution room | 15m2, with 400kVA transformer |
Fire water pool | 1500m3, located in the west of the 1# production workshop underground | |
Guard room | 2 1st floor, building area of 20m2 each. | |
Public Engineering | Water Supply | The water for the project is provided by the local water supply network, and the annual fresh water consumption is 420m3/a. |
Power supply | The power supply for the project is provided by the local power supply network. A 400kVA transformer is installed in the plant area, and the annual power consumption is 8 million kW·h. | |
Heating | The heat source for the granulation process and drying process of the project is provided by purchased steam. |
The raw materials and energy consumption of this cat litter production line in South Korea project are as follows:
Serial number | Name | Amount | Remarks | |
1 | Tofu cat litter | Soybean fiber | 17000t/a | 100kg/bag, coarse particles, temporarily stored in the warehouse |
2 | Pine wood | 13000t/a | 100kg/bag, foamy wood chips, temporarily stored in the warehouse | |
3 | Corn flour | 10000t/a | Bagged, temporarily stored in the warehouse | |
4 | Water | 2000t/a | Recycled steam condensate | |
5 | Plant cat litter | Soybean fiber | 13000t/a | 100kg/bag, coarse particles, with bean smell, temporarily stored in the warehouse |
6 | Pine wood | 17000t/a | 100kg/bag, foamy sawdust, temporarily Stored in warehouse | |
7 | Corn flour | 10000t/a | 50kg/bag, temporarily stored in warehouse | |
8 | Water | 2000m3/a | Steam condensate | |
9 | Fresh water | 420m3/a | Provided by local water supply network | |
10 | Electricity | 8 million kW·h/a | Provided by local power supply network |
The cat litter processing equipment used in this cat litter production line in South Korea project mainly includes the following:
Serial number | Name | QTY | |
1 | Bucket elevator | 16 | |
2 | Cat litter mixer | 4 | |
3 | Cat litter granulator | 8 | |
4 | Bucket elevator | 8 | |
5 | Belt dryer | 4 | |
6 | Vibrating screen | 4 | |
7 | Finished product silo | 20 | |
8 | Packaging machine | 4 |
The area where the cat litter production line in South Korea project is located is flat, and the transportation of raw materials and finished products is convenient.
According to the location and land conditions of the site selection, the general plan layout of this project organizes the workshop processes with close production cooperation together, and the functional division is clear. The gate of the factory is located on the west side, the southeast of the factory is the 1# production workshop, the northeast of the factory is the 2# production workshop, and the west of the factory is the 3# production workshop.
The warehouse is located in the northeast corner of the 1# production workshop, and the two office areas are located on the west side of the 1# and 2# production workshops. The entire cat litter factory is dominated by the production process, and the structure and building layout are reasonable.
The cat litter production line in South Korea project uses soybean fiber, pine wood, corn flour, water and other raw materials as the main raw materials, and produces cat litter through batching, mixing, granulation, drying, screening, packaging and other processes. After the completion of the project, the annual output of tofu cat litter is 40,000 tons and plant cat litter is 40,000 tons.
The production process of tofu cat litter and plant cat litter is the same, only the raw material ratio is different. This project has a total of 4 production lines, and the production process and production capacity of the 4 production lines are the same.
The raw materials of this cat litter pellet plant in Korea project, soybean fiber, corn starch and pine wood, are bagged materials, all purchased from outside. The raw material truck is a closed transport vehicle, and is directly stored after entering the factory.
The raw materials are transported to the workshop by a manual material cart, and manually fed into the elevator loading port in the batching room. The materials are automatically weighed and transported to the mixer by a closed spiral elevator. Water is added according to the proportion, the materials are fully mixed, and the mixer is sealed.
The evenly mixed wet materials are transported to the cat litter granulator by a closed elevator. The steam enters the cat litter pellet machine through a pipeline and directly contacts the materials for granulation. The granulation is closed and the steam does not overflow. The wet materials are squeezed in the granulator and segmented products are cut out by the ring hole.
The granulated product is transported to the oven by a closed conveyor belt and dried by steam heating. The oven is closed and equipped with an induced draft fan. The fan is connected to a pulse bag dust collector. The granules become hard and strong after drying.
The material becomes large granules after drying. The dried product is transported to the vibrating screen by a conveyor belt for screening. According to product requirements, the product particles with a particle size of <5mm are unqualified products.
They are screened out through the screening process. The unqualified products are collected and reused in production. The pellets moves into the packaging process with the vibration of the vibrating screen.
The cat litter pellet is sent into the packaging machine in equal amounts with the vibration. The packaging machine automatically bags and seals the bag. After the bagging is completed, the product is ready for sale.
Investing in cat litter production line in South Korea has broad market prospects and abundant entrepreneurial opportunities. With the continuous rise of the pet economy, keeping pets has become the choice of more and more people.
In particular, the popularity of pet cats continues to increase, which has led to a continuous increase in the demand for cat litter as a daily cleaning product for pet cats.
If you are interested in developing a cat litter production line in South Korea, feel free to contact RICHI MACHINERY to obtain process design solutions, equipment configuration and quotes! You can also contact us directly to get a quote for the turnkey cat litter pellet production line project!
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