Since the existing facility already included animal feed hammer mills, mixer machines, cooling equipment, and automatic bagging systems, the main requirement was a reliable pellet machine specifically designed for layer feed production.
In Namakkal, Tamil Nadu, India, egg production is not simply a farming activity but a highly organized industry supported by integrated poultry operations, hatcheries, feed mills, and processing facilities. As one of the most important poultry production centers in India, the region has many large layer farms that depend on stable feed quality to maintain egg output and flock performance.
A large egg production company in Namakkal recently upgraded its feed manufacturing capability by installing a layer chicken feed pellet machine for egg production in India. The company operates approximately 1.2 million laying hens together with pullet farms, feed production facilities, and egg grading operations.
For many years, the company produced mainly mash feed. Although mash feed is widely used in India, the management noticed several limitations as production scale increased. Feed losses caused by scattering, uneven consumption among hens, and dust accumulation around feeding areas gradually affected production efficiency.
Name:
Layer feed pelletizer
Country:
India
Date:
2026
Capacity:
5–6 T/H
Model:
SZLH350
Main Motor Power:
55 kW
Application:
Layer feed and pullet feed
Pellet diameter:
4–5 mm
After evaluating different options, the company decided to add dedicated pelletizing equipment rather than rebuild the complete feed mill. Since the existing facility already included animal feed hammer mills, mixer machines, cooling equipment, and automatic bagging systems, the main requirement was a reliable pellet machine specifically designed for layer feed production.
The final decision was to install two SZLH350 ring die feed pellet mills, creating a more controlled production process for layer pellets and pullet transition feed.
Layer feed has different requirements compared with ordinary livestock feed. The purpose is not only to provide nutrients but also to support continuous egg production, eggshell quality, and stable feed intake.
The customer identified several problems with traditional mash feed:
By converting part of their production to pellets, the company expected more uniform nutrient intake and better control of daily feeding management.
The target pellet size was mainly 4–5 mm, which is suitable for adult laying hens. Smaller pullet pellets were also required for birds transitioning before entering the laying stage.
Based on the customer’s annual feed requirement and existing factory layout, the SZLH350 was selected as the most suitable model.
| Parameter | Specification |
|---|---|
| Model | SZLH350 |
| Main motor power | 55 kW |
| Ring die diameter | 350 mm |
| Finished pellet size | 4–5 mm |
| Capacity | 5–6 T/H per machine |
| Application | Layer feed and pullet feed |
The customer purchased two units to match their production demand. This configuration allowed them to maintain continuous operation while keeping sufficient flexibility for maintenance and production scheduling.
One of the biggest technical considerations in layer feed production is the high mineral content. Layer diets usually contain significant calcium sources such as limestone and oyster shell to support eggshell formation.
However, these mineral ingredients are abrasive and can accelerate wear on pellet mill components.
For this reason, the customer selected durable ring dies suitable for high-calcium formulas. The production parameters were adjusted according to the characteristics of Indian raw materials.
The main layer feed formula included:
Rice bran was one of the ingredients requiring special attention. Its fiber and oil content can vary depending on the processing source. The feed mill established incoming material testing and adjusted conditioning parameters when necessary to maintain stable pellet quality.
The new layer chicken feed pellet machine for egg production in India is mainly used for three feed categories:
The company continues to use mash feed for some early-stage birds but relies on pellet production for mature laying hens where feed efficiency has a greater economic impact.
After introducing the pellet mills, the customer observed improvements in several areas:
For a commercial egg producer, even small improvements in feed utilization can create significant economic value because feed represents one of the largest operating costs in layer farming.
The customer did not purchase a complete feed production line because most upstream and downstream equipment was already available.
The standalone investment offered several advantages:
This type of equipment upgrade is common among established poultry companies that already have mature production facilities but need better control over specific processing steps.
The two SZLH350 poultry feed pellet machines were shipped from Qingdao Port, China, to Chennai Port, India. From Chennai, the equipment was transported by road to the customer’s feed mill in the Namakkal district.
Before installation, technical communication covered machine positioning, electrical requirements, die selection, and operating adjustments for local feed formulas.
The customer’s operators received guidance on:
“The pellet machines gave us better control over layer feed quality. Our biggest concern was maintaining pellet durability with high-calcium formulas, but the machines have performed reliably. The feed is more uniform, waste has decreased, and our production team can manage the process easily.”
The success of this project demonstrates how a suitable pelletizing upgrade can improve efficiency for large egg production businesses. A modern layer chicken feed pellet machine for egg production in India allows producers to transform existing feed facilities into more controlled and efficient operations.
For poultry companies in regions such as Tamil Nadu, Andhra Pradesh, Telangana, and other major egg-producing areas, pelletizing technology provides a practical method to reduce waste, improve feed consistency, and support long-term production goals.
This Namakkal project shows that a carefully selected standalone feed pellet machine can deliver meaningful improvements without requiring a complete factory reconstruction.
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