How to Convert Chaff Waste Into Fuel Pellets? The biomass pellet fuel produced by this project is a solid fuel produced by rice husk processing and extrusion. It is easy to store, transport, easy to use, without any harmful additives, high in combustion efficiency, clean and environmentally friendly, and can be used for civilian use. , And can replace coal as fuel for industrial boilers.
Rice Husk Biomass Pellets Construction Project
A Biomass Pellets Co., Ltd. of Yiyang City invested RMB 1 million to build a biomass pellet production line project with an annual output of 15,000 tons in Heshan District, Yiyang City, Hunan Province. The project covers an area of 2866m2. See Table 1-1 for details.
Table 1-1 List of project construction content
|Table 1-1 List of project construction content|
|Engineering category||Engineering Content||Remarks|
|Two production lines are set up, located in the production workshop. The production workshop covers an area of
1000m2 and is a closed workshop. It is expected to produce 15,000 tons of biomass particles per year.
Storage and Transportation Engineering
|Raw material workshop||Covers an area of 1000m2, closed workshop||existing|
|Finished product yard||Located in the production workshop, covering an area of 500m2, closed workshop||existing|
|transport vehicle||1 forklift|
|Located on the northeast side of the plant, it mainly includes restrooms, toilets and offices,
|Water supply||The water for this project comes from municipal water||existing|
|Rain and sewage diversion system, this project does not require water for production, no production wastewater is produced, and
domestic sewage is treated by a tertiary septic tank and used for vegetable field fertilization.
|powered by||One 400kw/h transformer in the factory||existing|
Waste gas treatment
|The raw material storage, transportation, loading and unloading dust, product storage, transportation, loading and unloading, and packaging dust generated by this project are discharged in an unorganized form after settlement in the workshop; the granulating dust is treated by cyclone dust collector + bag dust removal and settles in the workshop. Then it will be discharged in an unorganized form.
Reduce unorganized dust emissions from the project by strengthening management and other measures.
|This project does not need water for production, and no production wastewater is produced. Domestic sewage is treated in a
tertiary septic tank and used for vegetable fertilization.
|Rational distribution, use low noise device, damping sound insulation to take measures to strengthen equipment maintenance
|Solid waste treatment and disposal||
The dust collected by the ground sweeping dust and dust removal system is reused for production;
3m3 general solid waste temporary storage room
|The damaged waste cloth bags are temporarily stored and sold outside.|
|Waste lubricating oil in the factory after the temporary referred Yiyang City Yinhai environmental technology has
Limited treatment and disposal, waste oil drums referred lubricants manufacturers to provide recycling;
1m2 of temporary storage room for hazardous waste,
|The domestic garbage is collected and handed over to the sanitation department for unified collection and treatment.||existing|
|Relying on engineering||Yiyang municipal solid waste incineration hair
|Yiyang Municipal Solid Waste Incineration Power Plant is located in Qingshan Village, Xielingang Town, Yiyang City, Hunan Province, with a total area of 60,000 square meters, or 90.0 mu. The total investment is 50.46 million yuan, and the service scope covers the main urban area of Yiyang City and some surrounding towns and towns and the eastern new district. The mechanical grate furnace incineration process is adopted, and two 400t/d waste treatment production lines are selected.|
The product of the project is mainly shaped biomass pellet fuel, with an estimated annual output of 15,000 tons of shaped biomass pellets. The product plan and product quality are as follows:
Table 1-2 Product plan and product quality
|product name||Designed production capacity
(10,000 tons/a )
|Molded biomass pellets||1.5||diameter||Approximately 8mm|
|Total sulfur mass fraction||0.08%|
Table 1-3 of the main economic and technical indicators of this project.
Table 1-3 List of main economic and technical indicators
|Serial number||Functional area||Area ( m 2 )||Remarks|
|2||general Office||200m2||1st floor, built|
|3||Raw material workshop||1000m2||10m high, built|
|4||Production workshop||1000m2||10m high, built|
|5||Finished product area||500m2||Located in the raw material workshop, has been built|
|6||General solid waste temporary storage||3m2||To be installed in the production workshop, newly built|
|7||Temporary storage room for hazardous waste||1m2||To be installed in the production workshop, newly built|
|8||Three-stage septic tank||6m3||New|
The main raw and auxiliary materials of this project are shown in Table 1-4.
Table 1-4 List of main raw and auxiliary materials
|name||Dosage / year||source|
|rice husk||15031t||Lanxi Rice Factory|
|Electricity||/||Comes with a 400kw/h transformer|
|Packaging Materials||About 600||Weight 25kg±5kg|
|lubricating oil||Maximum storage capacity 0.2t/a||gas|
The main production equipment of this project is shown in Table 1-5.
Table 1-5 List of main production equipment
|1||Rice Husk Pellet Machine||Longteng LT700||2||Rely on existing|
|2||Chakron||/||2||Rely on existing|
|3||Three-phase asynchronous motor||YX3-315L1-4||2||Rely on existing|
|4||Forklift||Liugong 30||2||Rely on existing|
|5||Belt conveyor||/||5||Rely on existing|
|6||Centrifugal Fan||9-19-4A||2||Rely on existing|
This project relies on the existing engineering labor quota, no more new employees, 5 production employees, one-shift system, each shift is 8 hours, and the annual work is 300 days. No board and lodging are provided.
The production process of this project is relatively simple. All processes are physical processes. Rice Husk Pellet Machine: the rice husk in the raw material storage yard is transported to the Pellet Machine equipment through the sealed auger. The principle of the granulator is that the fine material is crushed and squeezed by rollers. It is deformed and extruded under high pressure into pellets without any additives.
(1) Raw materials
The raw materials of the project are transported by vehicles to the raw material storage yard for backup, and a certain amount of dust is generated during the raw material transportation.
(2) Pellet Machine
The rice husk raw materials of this project do not need to be crushed, and can directly enter the granule machine-made Pellet Machine. The raw material for biomass Pellet Machine is only rice husk without any additives. The Pellet Machine process generates dust and noise of the granulator.
Rice Husk Pellet Machine
The compressed biomass pellets generally have a temperature of 40-50°C, and they need to be cooled in the case of packaging. The pelletized product is transported to the finished product yard by a conveyor belt for natural cooling, and then packaged after cooling. The packaging process of this project is manual packaging .
The raw materials purchased in this project are all dried rice husks with a moisture content of about 8%. The project will no longer dry the raw materials. The formed biomass fuel is small in size, large in specificity, resistant to combustion, and convenient for storage and transportation.
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With the sales contract, the order tracking clerk checks the models and quantities of each machine and spare parts.
Quality Test Before Delivery
Upon completion of the manufacturing of equipment, tthe quality inspector strictly checks quality of every machine with the checklist.
Check Items When Packing
Before packaging and shipment, the order tracking clerk checks the packaged items again with the packing list to avoid loss of items.
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