With the development of science and technology, many nutritionally comprehensive poultry feeds have been developed, which are mainly composed of grains, protein supplements (such as soybean oil powder), mineral supplements and vitamin supplements. The nutrition is comprehensive without causing waste. Now not only feed mills are producing poultry feed, some capable poultry farms are also purchasing their own equipment to produce feed pellets. Agromar Baloteşti in Romania is a manufacturer of poultry feed for the retail market, specialized in small batches of 5-25 kg. They have an annual production of 20,000 tons feed for chicken, pigs, ducks, and ostrich, with individually adapted recipes for broilers, layers, breeders and rearing.
Food safety is of utmost importance, and the process of pelleting the feed can reduce the incidence of salmonella and mycotoxins. Along with grinding, conditioning with good quality steam is one of the most important conditions for obtaining a good physical quality of the feed. Conditioning creates thermal, chemical and mechanical energy. This disrupts the structure of the starch in the feed and leads to gelatinization, plasticizes proteins, and softens fibres.
At the end of the process, the pellets are gently mixed with a protective oil coating, which is sprayed onto the pellets for even distribution. It is also possible to add vitamins to the coating. The process is controlled by a fully automatic computer system. The systems allow for automatic, remote start and stop of the pelleting line, and for continuous optimization of temperature and throughput.
How much feed does a poultry feed pellet factory produce 20,000 tons a year on average per hour? This depends on the number of days worked and the number of hours worked per day. If one year is calculated by 360 days of work: 20000 tons ÷ 360 days = 55.56 tons/day.
Therefore, the average hourly output of 20,000 tons of poultry feed pellet plants is between 3-8 tons/hour. There are many poultry feed line cases that Richi Machinery has done. Here are some of the poultry feed pellet line cases we have done.
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