For a long time, RICHI has accumulated rich experience in the pellet production lines construction, and has established cooperative relations with thousands of customers in more than 130 countries and regions, providing complete solutions for animal feed mill plants, aqua feed production lines, wood pellet production line, and agricultural waste biomass pellet production lines, organic fertilizer production line, cat litter production lines, etc., and provide services covering the entire life cycle of products.
The client's company was established on December 14, 2016. The company's business scope includes: livestock and poultry breeding, breeding of fine seeds; grain purchase, feed processing and sales; crop planting; forest cultivation, planting and sales; livestock product processing and sales; livestock machinery sales; pig manure treatment, etc.
With the continuous development of Russia's livestock and poultry breeding industry and Russia's emphasis on agriculture, the market demand for livestock and poultry feed products is also growing. In order to meet the market demand and provide feed for the customer company's farms, the Russian customer invested $1.7 million to build a 60t/h livestock feed mill in Russia with an annual output of 300,000 tons.
|Name||Floor Area(m²)||Number Of Layers||Building Height (m)|
|Raw material workshop||3050||1||7.35|
|Machine repair boiler room||220||1||5.5|
|Accident emergency pool||200||1(-1)||-4|
|Office Building No. 1||350||2||6.3|
|Office Building No. 2||200||2||6.3|
|Office Building No. 3||300||2||9.6|
|Waste bag shed||18||1||3|
|Initial cleaning and screening of materials||4|
|Permanent magnet cylinder||5|
|Single shaft mixer||1|
|Livestock feed pellet machine||4|
|Preliminary screening of granular materials||4|
|Double bucket belt packing scale||1|
|Mobile bulk scale||2|
|Stone powder calcium powder||4800t/a|
|Electricity||6.9 million kWh/a|
|Gas||1.35 million m3/a|
The water for this 60 t/h livestock feed mill in Russia project is provided by an existing self-contained well at the factory site, and the water quality and quantity meet the water needs of the project. The total fresh water consumption of the project is 2961m3/a, including domestic water and greening water.
The boiler water for this project is purchased soft water, and the volume of purchased soft water is 97.96m3/d (30367.6m3/a). Domestic water consumption is 6m3/d (1860m3/a).
Greening water is calculated as 0.6 m3/(m2·a), and greening water consumption is 8.67m3/d (2688 m3/a), of which 4.8m3/d is gray water purified by sewage treatment equipment, and fresh water is 3.87m3/d (1199.7 m3/a).
The wastewater in this 60 t/h livestock feed mill in Russia project is mainly boiler drainage and domestic sewage (including canteen wastewater). The amount of boiler wastewater produced is approximately 1.96m3/d (607.6m3/a).
Boiler wastewater is used for dust suppression in the factory area and for cleaning the workshop. Canteen wastewater is discharged into the grease trap for treatment and then into the factory septic tank.
Other domestic sewage is directly discharged into the factory septic tank and then treated by integrated sewage treatment equipment before being used for factory greening.
The electricity consumption of this 60 t/h livestock feed mill in Russia project is approximately 6.9 million kWh/a, which is provided by the local power supply network and can meet the electricity demand.
It is used by a 6t/h boiler in the livestock feed production line project. The boiler operation time is 16h/d and it operates 310 days a year. The natural gas (gaseous) consumption is 1.35 million m³/a (equivalent to liquid consumption of 2250m³/a). The boiler of this project Natural gas is stored in 1 LNG-30m³ storage tank, and natural gas that meets local standards will be purchased.
Raw material receiving and cleaning process:
Main workshop raw material receiving and screening process:
Raw material crushing, puffing, and batching process:
Mixing and granulation process:
Finished product packaging process:
Boiler sewage is used for dust suppression and cleaning workshops in the 60 t/h livestock feed mill in Russia project. Canteen sewage is discharged into the septic tank through the grease trap.
Domestic sewage is directly discharged into the septic tank. The sewage in the septic tank is passed through the integrated sewage treatment equipment (8m3/d) After treatment, it is used for greening the factory area.
This 60 t/h livestock feed mill in Russia project uses low-noise equipment and perform basic vibration reduction on noise-generating equipment and sound insulation on the factory building.
Set up a waste bag room with an area of 18m2. The permanent magnet cylinder produces iron impurities and waste packaging bags. The impurities are collected and filtered out and temporarily stored in the waste bag room.
The permanent magnet cylinder produces iron impurities and waste packaging bags for external sale and treatment; Garbage and sieved impurities are collected and disposed of by the sanitation department.YouTube
Russia is the world's largest exporter of wheat and one of the world's largest producers of sugar and timber. Therefore, Russia has abundant agricultural resources, including raw materials for the production of feed.
The production of feed in Russia is mainly divided into two types:
Although Russia has the resources and conditions to produce feed, there are still some problems in Russian feed production, as follows:
With the continuous improvement of technology and changes in market demand, the production of Russian feed will undergo some changes. The specific manifestations are as follows:
Russian animal husbandry and feed are interrelated, and the quality and nutrition of feed directly affect the development of animal husbandry. Russia is a large agricultural country, and its livestock industry is also in a stage of rapid development. The demand for animal poultry livestock feed will continue to increase in the future.
The Russian feed market has broad prospects, mainly due to the rapid development of Russia's livestock industry and the growth of market demand. In the future, with the development of technology and the increasing consumer demand for nutritionally balanced and high-quality feed, the Russian feed market will have huge development potential.
At present, RICHI has built dozens of aqua animal poultry feed mills in Russia, covering various fields such as livestock and poultry feed processing, floating fish feed processing, shrimp feed processing, pet feed processing, etc., including 30t/h commercial feed mill in Russia, 5-6t /h high-end extruded feed in Russia, 3-4t/h pet food feed mill in Russia, etc.
If you also want to build an aqua poultry livestock feed mill in Russia, contact Richi Machinery to get professional feed mill process design and customized full set of feed mill construction plan!