25T/H Animal Feed Manufacturing Plant For Chicken And Pig Pellets

The client of this 25t/h animal feed manufacturing plant project has his own feed company, which was established in 2015 with a registered capital of 1 million US dollars.

Since the local power plant steam is no longer available, it cannot meet the current product quality requirements of the feed mill. Therefore, in order to improve product quality, reduce pollutant emissions, and improve clean production efficiency, the client company carried out the "25T/H Feed Production Line Technical Transformation Project" . The content of the technical transformation includes the update of some feed equipment and the addition of natural gas boilers.

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The feed company has 30 employees, all of whom are nearby villagers who do not live in the factory area. They work 300 days a year in one shift with 8 hours per shift..

Construction works

The total construction area of the 25t/h animal feed manufacturing plant project is 4300 m², and the main construction contents are production workshops, warehouses, offices and other facilities.

Building name	Area
Production Workshop	1500m²
Office and other supporting facilities	500m²
Warehouse	2300m²

Product solutions

The total investment of the animal feed manufacturing plant project is 500,000 US dollars, with an annual output of 60,000 tons of feed, and an hourly output of 25t/h.

Product name	Annual production scale
Chicken Feed	40,000 tons
Pig Feed	20,000 tons

Main animal feed manufacturing equipment

Device name	Model	QTY
Efficient mixer	Volume: 1000KG/time, uniformity≤7%	2
Animal feed grinder	SFSP66*80b	2
Bucket elevator	TDTG61/29	2
Batching scale	Weighing range 0-1000KG±1KG	1
Batching scale	Weighing range 0-500KG±1KG	1
Animal feed granulator	Production 12/h	2
Dust collector	The processing air volume is 4500-6450m3/h, the filter area is 25m2	5
Preliminary cleaning	/	1
Natural gas boiler	2t/h	1

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Raw and auxiliary materials and energy consumption

Raw and auxiliary materials and annual demand for energy after the technical transformation of the 25t/h animal feed manufacturing plant project:

Name	Annual usage
Corn	27000t/a
Soybean Meal	18000t/a
Wheat	7200t/a
rape meal	3000t/a
Soybean oil	3000t/a
Dicalcium phosphate	1200t/a
Liquid Methionine	600t/a
Water	900t/a
Electricity	180,000 Kwh
Natural Gas	150,000 Nm3

25T/H animal feed manufacturing plant process flow design

This chicken and pig feed manufacturing plant project is mainly for the production of feed, and the production process mainly includes primary screening, crushing, batching, mixing, granulation, cooling, and finished products, etc.:

Cleaning: Initially clean and screen the purchased raw materials, if there are stones, mud and other sundries.
Crushing: Crushing is an operation that mechanically overcomes the cohesive force of solid materials and breaks them. Raw material crushing is one of the main processes in feed processing, and it is an important factor affecting feed quality, output, power consumption and processing cost.
Batching: the process of measuring raw materials in a certain proportion. The batching and metering process of this project is automatically controlled by the computer, and the crushed raw materials are distributed according to the ratio set by the system;
Mixing: the process of fully mixing the raw materials. The mixing process of this project is operated in a closed manner in the mixer;
Granulation: Granulation is to use heat, moisture and pressure to make powder into granules of a certain shape and size. The purpose of granulation is to compact the finely divided, dusty, poor palatability and difficult-to-ship feed through mechanical action to compact a single raw material or a compound mixture and extrude it out of the animal feed pellet machine die hole to form a pellet feed. The steam required for the granulation process of this 25t/h animal feed manufacturing plant project comes from the boiler, and the steam input is controlled by devices such as pressure gauges, temperature detectors, and steam regulating valves during the granulation process;
Cooling: use blower to blow air to cool;
Finished product: Put the finished product into the packaging bag and pack it into the warehouse.

Public works

01 Water supply and drainage: The project does not use water for production, and the fresh water is mainly domestic water, which is supplied by the animal feed factory’s own well. The waste water generated is domestic sewage, which is treated by the original septic tank of the factory, cleaned and transported regularly, and used for farmland fertilization.

02 Power supply engineering: Relying on the local power supply system, it can meet the electricity demand of this project.

03 Gas supply: The natural gas used in the production of this project is purchased from the gas company, which can meet the production needs of the 25t/h animal feed manufacturing plant project.

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