3-4 T/H Biofuel Pellet Plant In Brazil

Optimized Production Process for Wood Residues

The streamlined production process of 3-4t/h biofuel pellet plant in Brazil was specifically designed to handle the client's pre-processed wood materials without requiring additional drying or primary crushing:

Material Feeding

Wood chips and shavings are loaded into the input hopper.

An automatic metering system ensures consistent feed rate.

Fine Grinding

A heavy-duty wood hammer mill reduces materials to 3-5mm particles.

The hammer mill's special screen design ensures optimal particle size distribution.

Pelletizing

The conditioned material enters the ring die wood pellet mill.

Natural lignin activation at high temperature binds particles.

Adjustable compression ratio accommodates different wood types.

Cooling & Screening

Pellets are cooled to ambient temperature.

A vibrating screen removes fines for recycling.

Final moisture content stabilizes at 8-10%.

Key Equipment Configuration

The equipment for complete biofuel pellet plant in Brazil includes:

• Material receiving system with input hopper
• Belt conveyor with magnetic separator
• SWFP66 series wood hammer mill (55kW)
• Conditioning chamber for moisture adjustment
• MZLH520 ring die fuel pellet machine (132kW)
• Counterflow cooler with cyclone separator
• Rotary screening machine
• PLC control system for automated operation

Technical Advantages of the System

• Simplified Process Flow;
• Eliminates need for primary crusher and dryer;
• Reduced energy consumption and footprint;
• Material Adaptability;
• Handles mixed softwood/hardwood feedstocks;
• Tolerates moisture content up to 18%;
• High Quality Output;
• Produces pellets meeting ENplus B standards;
• Bulk density ≥650kg/m³;
• Durability ≥97.5%;
• Low Maintenance Design;
• Quick-change hammer mill screens;
• Easy-access biomass pellet mill die assembly.

Market Potential for starting biofuel pellet plant in Brazil

Brazil's wood pellet market shows strong growth potential due to:

• Abundant raw material supply from timber industry
• Growing domestic demand for renewable energy
• Favorable export conditions to European markets
• Government incentives for biomass utilization

The client's strategic location near multiple sawmills ensures consistent raw material supply while minimizing transportation costs. Their production capacity allows for both domestic sales and export opportunities.

Operational Results & Client Benefits

Since commissioning, the biofuel pellet plant in Brazil has achieved:

• Consistent production rate of 3.2-3.8 t/h
• Pellet quality exceeding industry standards
• 95%+ operational availability
• Payback period under 2.5 years

The simplified system design has proven particularly advantageous for the client's operation, requiring minimal specialized labor and delivering reliable performance with mixed feedstock inputs.

This biofuel pellet plant in Brazil project demonstrates how Brazilian wood processors can effectively convert their residues into high-value fuel pellets with a compact, efficient production system. The $152,000 investment provides an excellent return while contributing to sustainable resource utilization.

The success of this wood pellet production line project serves as a replicable model for other small to medium wood processing operations looking to add value to their byproducts and participate in the growing biomass energy market. If you want to invest in a biofuel pellet plant in Brazil project, feel free to contact RICHI MACHINERY to obtain information such as the whole plant design, equipment layout, civil engineering, production line 3D design, equipment quotation, and delivery plan.