Based on the major needs of the industrial Internet era, Richi Machinery will provide higher intelligent technology and high-quality services in the feed, biomass energy, and organic fertilizer industries. It will focus on supporting the development of the manufacturing industry with industry chain partners to help customers achieve higher and faster value growth.
Name：Bio-Organic Fertilizer Pellet Plant
The install period：30 Days
fertilizer pellet making plant cost：1.4 million USD
With the development of China's livestock and poultry breeding industry, livestock and poultry manure has become the main source of non-point source pollution in rural areas. Most farmers pile livestock and poultry manure in front of their doors and on roadside open spaces, resulting in dirty, chaotic, and poor regional environmental sanitation and make the regional environmental pollution serious.
Site of 20 tons per hour pig and chicken manure organic fertilizer production line
The customer of this large industrial pig and chicken manure organic fertilizer production line project, Jiangshan Biomass Agricultural Technology Co., Ltd., cooperated with the local government in the "Regional Agricultural Waste Resource Utilization Project", including the project with an annual output of 100,000 tons of organic fertilizer and 15 million seedling substrates. The total investment of the project is 51.79 million yuan (8,090,000USD). The total large scale pig chicken manure fertilizer complete production line price is 1.4 million USD.
In the early stage of the 100000t/a fertilizer pellet processing line project, the client purchased an original organic fertilizer factory, renovated the organic fertilizer pellet plant, and built an organic seedling production workshop with a total construction area of 10,800 square meters.
It purchased animal farms machine for organic fertilizer fermentation tank to pig and chicken, poultry livestock manure mixing equipment, livestock poultry manure pelleting machine, poultry manure fertilizer machine, rotary dryer for fertiliser, organic fertilizer screening machine, and other organic fertilizer equipment.
After the 100000 tons chicken pig manure organic fertilizer production equipment factory project is completed and implemented, the annual production capacity of 100,000 tons of organic fertilizer and 15 million seedling substrates can be formed. In this project, all the chicken pig manure organic fertilizer production equipments wre provided by Richi Machinery.
Location and surrounding conditions of the 20t/h pig and chicken manure bio-organic fertilizer production line
The 20tph pig chicken manure organic fertilizer production line project has 22 labor force and implements two-shift (8-hour work system) production. The total annual production days is 300 days. It can be calculated that the scale of this complete pig chicken manure fertilizer production line is 20 tons per hour, 8333 tons per month, 333 tons per day.
See the table below for the main material consumption of the 20t/h professional livestock poultry manure fertilizer machine plant project:
|Chicken manure||60,000 tons/year||Farm acquisition|
|Pig manure||200,000 tons/year|
|Biomass pellets (for boiler)||1500 tons||Outsourcing|
|Engineering name||Facility name||Construction content and scale|
|Main Engineering||Production plant||The total land area is 24 acres. The plant will be rebuilt and the organic seedling substrate production workshop will be built. The total construction area is 10800m2.|
|Auxiliary Engineering||Boiler room||Two biomass boilers|
|Power distribution room||/|
|Public works||Power supply||Provided by the local power grid|
|Water supply system||Introduced by the municipal water supply network|
|Drainage system||The waste water from the canteen of this pig chicken manure fertilizer making plant project is treated by the grease trap, and then enters the production waste water and other domestic sewage through the sewage pipeline in the plant area for reuse in the production of organic fertilizer.|
|Environmental protection project||Exhaust gas treatment||Workshop malodorous gas, closed equipment malodorous gas (1 set, spray + catalytic oxidation, and then discharged through 15m high exhaust tube; boiler exhaust gas (water film dust removal, exhaust tube height 15m); canteen oil fume purifier, exhaust The pump is 5m.|
|Wastewater treatment||The waste water is collected and sprayed to the animal manure fertilizer pellet processing line|
|Noise prevention||Reasonable layout of workshops, equipment vibration reduction and noise reduction, and strengthening of maintenance management|
|Solid waste prevention||The solid waste is collected separately in the factory, and the domestic waste is entrusted to the environmental sanitation department for removal and transportation.|
|Organic fertilizer||Ten thousand tons||10|
|Organic seedling substrate||10,000 tablets||1500|
The electricity used in this 20t/h livestock poultry pig chicken manure organic fertilizer pellet plant project is supplied locally.
This livestock and poultry waste manure fertilizer pellet plant project will set up a canteen and arrange accommodation.
This 20 tons manure processing machinery plant project uses fresh livestock and poultry farming manure as raw material, straw as auxiliary material, and fermentation process to produce microbial organic fertilizer(pellet chicken manure and pig manure pellets).
Among them, mixing, stirring and fermentation are carried out in the fermentation workshop, and the fermentation mixture pulverization, granulation by fertilizers pellet making machine, drying, cooling, screening and packaging are carried out in the production workshop. The specific 20 tons per hour organic fertilizer production process is as follows:
Complete production process of pig chicken manure pellet
The fermented livestock and poultry farming manure is sent to the fermentation workshop with a forklift, and at the same time a certain proportion of auxiliary materials (straw) are crushed and added to the fermentation tank to make the water content of the raw materials less than 60%, and the various raw materials are mixed through a poultry and livestock manure mixing machine.
No additional water is added during the organic fertilizer production plant's mixing process, and the mixing process is carried out in the fermentation workshop of the pig and chicken manure organic fertilizer production line.
This bio organic fertilizer pellet production line process is carried out in a continuous organic fertilizer fermentation tank to pig and chicken. The fermentation tank is located in the fermentation workshop. The special fermentation microbe is evenly mixed in the mixed materials. After 5-10 days of fermentation, the materials are removed and dried, and the water about 25% of the time, multi-antibacterial agents and N, P, K elements can be added to prepare bio-organic fertilizer.
Fermentation by chicken manure compost machine in this 20t/h pig and chicken manure bio organic fertilizer production line adopts turning and throwing fermentation technology, which uses microbial agents to decompose manure odors under aerobic conditions, and at the same time decomposes the macromolecular organic matter in livestock and poultry manure into low-molecular compounds that are easy for plants to absorb, which are produced during the fermentation process.
The large amount of heat will evaporate and dry the moisture in the pig and chicken feces, and at the same time achieve the purpose of killing harmful bacteria. After adding microbial strains, about 98% of the NH3 and H2S production can be removed in the initial stage of fermentation. With the increase of fermentation time, the concentration of malodorous gas gradually decreases, and the malodorous gas is basically non-volatile after the 72th hour of fermentation.
The mixture of the 20t/h compost fertilizer pellet manufacturing plant is placed in the fermentation tank, and there is a track on each of the load-bearing walls, and the turning and polishing machine can be walked on the track, and the equipment can be used for turning and polishing.
Transfer the fermented mixture to the pig chicken manure grinder for pulverization to make it meet the granulation size requirements, and enter the next process after the pellets are naturally cooled.
Because the production of biological fertilizers is based on organic matter, the cellulose is high, the forming conditions are poor, and the living bacteria with the function of compost fertilizer are added, and the production process is not suitable for high temperature exposure.
Pig chicken manure fertilizer pellet making machine
This bio-organic fertilizer production line project adopts extrusion granulation by fertilizer pellet granulator. Extrusion granulation by fertilizer pelletizer machine has low requirements for raw material crushing. Both 1-4mm granular materials and fine powdery materials are available. The molding rate is high (above 95%). After molding, the water content of the pellets is low. Drying the load is very small, which can reduce the loss of effective bacteria, and the dust is small, and the operating environment is better.
In the production process of compost fertilizer pellets, not only the water content of the manure pellets after forming generally exceeds the target, and low-temperature drying is required, but also the water content of the organic raw materials after fermentation is about 30%-40%, and the water content of the poultry livestock manure pellets after granulation by manure pelletizer machine is normal.
Between 15% and 20%, drying is required. Therefore, the drying section is an indispensable and important process in the production of biological fertilizers. The moisture content of organic fertilizer is required to be about 15%. During the production process, part of the moisture in the manure of livestock and poultry evaporates in the form of water vapor.
The dried pellet chicken pig manure are cooled by the belt conveyor and sent into the cooler. The cooling process is mainly to use a fan to send natural air into the cooler through a pipe to cool the material. The air direction in the cooler is countercurrent, and the fan is used to cool the material. The tail gas drawn into the sedimentation chamber by the pipeline and the drying tail gas enter the sedimentation chamber for collection.
The cooled material enters the organic fertilizer screening machine for screening. After being crushed, the large-pellets enters the return belt along with the sieved powder and is transported to the compost fertilizer crusher for crushing before being granulated by animal manure pellet granulator.
The qualified products after testing are packaged in different specifications with a packaging machine according to market requirements, and stored for sale.
The following are the main fertilizer making machine of the 100000 tons per year compost fertilizer production line for pig manure pellets and chicken manure pellets:
|Machine to make fertilizer pellets||Model||Quantity|
|Livestock poultry manure mixing equipment||LJ18X40||2 units|
|Pelletizing feeding belt conveyor||DT500||2 units|
|compost fertilizer pellets machine||DZ-20||2 units|
|Shaping feeding belt conveyor||DT500×8.5m||1 unit|
|Step-type particle shaping machine||KZ1000||4 units|
|Drying feeding belt conveyor||DT500×13m||1 unit|
|Tube jet dryer||Ф1.5×12m||1 unit|
|Cooling feed belt conveyor||DT500×10m||1 unit|
|Cooling Screening Machine||Ф1.2×8/2.5m||1 unit|
|Bucket elevator||HL160 2.2Kw||1 unit|
|Finished product packaging silo||CL1.2||1 unit|
|Drying induced air dust removal system||4-72No8C 22Kw||1 unit|
|Cooling induced air dust removal system||4-72No6C 15Kw||1 unit|
|Hot air distribution system||Y5-47-6C 18.5KW||1 unit|
|Hot blast stove accessories||1.3×1.3m||1 unit|
|Distribution cabinet||/||3 units|