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2 T/H Bentonite Cat Litter Production Line in Canada

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Name:Cat litter bentonite making line
Date:March 18, 2022
Pellet Size:2-4mm
The install period:35 Days
Control Mode:Automatic
Guiding Price:210,000 USD

2 T/H Bentonite Cat Litter Production Line in Canada

At present, the pet economy is developing rapidly and pet consumption has shown great vitality, bringing new major opportunities and broad market space to the development of the cat litter industry.

2 T/H Bentonite Cat Litter Production Line in Canada

Bentonite cat litter is a kind of cat litter made of natural bentonite as the main raw material. It has good water absorption, odor absorption and solidification properties. It is environmentally friendly and affordable, so it is widely welcomed in the market.

With the continuous improvement of people's demand for pets and the enhancement of environmental awareness, the development prospects of the bentonite cat litter market are very broad.

Against this background, the client of this project, a pet products company, invested US$220,000 to build a 2 t/h cat litter production line in Canada project with an annual output of 5,000 tons to promote local bentonite production companies to improve resource utilization.

Construction Content

The main construction content of the 2 t/h cat litter production line in Canada project is a cat litter production line with an annual output of 5,000 tons of cat litter. The specific construction content and scale are as shown in the table below:

Classification Project Construction Content
Structural work Cat litter production line The project is to build a cat litter production line in the existing production workshop of the factory. The main equipment includes dryers and granulators for cat litter production.
Supporting projects Cat litter storage tank A new cat litter storage tank with a capacity of 50m3, steel structure new
Bentonite finished product warehouse The raw materials of the project are original bentonite products, and the warehouse relies on an existing steel structure finished product warehouse with a construction area of 800m2.
Office This technical transformation does not add new domestic water. The newly added water is production water, with a water consumption of 440t/a. The water supply source relies on the existing self-provided wells in the factory area.
Public works Water supply The electricity used by the project is provided by the municipal power supply network, and the annual new electricity consumption is 300,000 kWh.
Powered by The heat used by the dryer produced in the project is provided by a 0.5t coal-fired hot air stove, and the office area uses electric heating in winter.
Heating The dryer flue gas is processed by a bag dust collector + double alkali desulfurization system and then discharged from a 25m high chimney. The granulator is arranged in a closed workshop, and the dust settles naturally.
Environmental Engineering Exhaust gas The drying yard and the original soil yard are covered with dense mesh to prevent dust, and the management of transportation vehicles is strengthened.
Wastewater No wastewater will be added during this technical transformation
Noise Select low-noise equipment, install shock-absorbing bases, and arrange noise-generating equipment underground
Solid waste The dust removal ash is sold as finished products, the ash and slag produced by the coal-fired hot blast stove and the desulfurized gypsum produced by the desulfurization system are sold as building materials, and the domestic waste is handed over to the environmental sanitation department for disposal.

Cat litter production equipment list

The main production equipment of this 2 t/h cat litter production line in Canada project is shown in the table below:

Number Name QTY
1 Dryer 1
2 Hot air stove 1
3 Bag filter 1
4 Desulfurization tower 1
5 Bentonite cat litter granulator machine 1
6 Grinder 2
7 Loader 1
8 Dispensing machine 1
9 Packing Machine 1

Main raw and auxiliary materials and energy consumption

The main raw and auxiliary materials and energy consumption of the project are shown in the table below:

Raw material name Quantity
Bentonite finished products 5000t/a
Soda ash 50t/a
Quicklime 3.5t/a
Water 100t/a
Electricity 300,000 kwh/a
Note: Bentonite is a hydrous clay based on montmorillonite. The main components are: Al2O3 16.54%, FeO 0.26%, SiO2 50.95%, Fe2O3 1.36%, MgO 4.65%, CaO 2.26%, K2O 0.47 %, H2O is 23.29. Bentonite moisture content is 10%.

Process flow of 2 t/h cat litter production line in Canada

Select RICHI's characteristic bentonite production technology. The raw materials and caustic soda are crushed, squeezed, and stirred evenly in a semi-dry state to form a granular mixture. A small amount of water is added to form a semi-dry granular material. After grinding and dividing, Cat litter is produced through sieving, granulating, drying and other processes.

  1. Pelleting section: After crushing and grinding the raw materials, add a small amount of water. The ratio of water to bentonite raw materials is 1:12.5, and then send them to the cat litter pellet machine for granulation.
  2. Drying link: After the granulation is completed, the materials are sent to the dryer through a belt conveyor for drying. The drying heat source is the heat generated by the coal-fired hot air stove to directly heat the materials.
  3. Finished product packaging and storage: After drying, the products are screened and selected, bagged, weighed, sealed, and stored in storage.

The main entrance and exit of the 2 t/h cat litter production line in Canada project factory is located in the northwest corner of the site, close to rural roads, which facilitates material transportation.

The production workshop is located on the north side of the factory area, and the office area is arranged on the west side of the factory area, located in the crosswind direction of the production area. To the south of the production workshop and to the east of the office area are the raw soil drying grounds.

Environmental protection measures

Content type Emission source Pollutant name Prevention
Atmospheric pollutant Dryer fumes Smoke, SO2, NOX Dust removal and desulfurization measures + 25m exhaust pipe
Granulator Dust Closed workshop
Vehicle transportation Exhaust gas, dust Strengthen greening
Water pollutants No new wastewater will be discharged during this technical transformation
Solid Waste Dryer Ash For sale
Desulfurization system Desulfurized gypsum
Granulator Dust Recycle
Noise Choose equipment with low noise and low vibration to reduce the noise value from the sound source. Set it up in a closed joint workshop. The workshop adopts physical walls. Noise-generating equipment is equipped with vibration-absorbing foundations or vibration-absorbing pads, and fans are equipped with mufflers, etc.
The noise at the factory boundary meets the requirements of the "Environmental Noise Emission Standard for Industrial Enterprises at Factory Boundaries".

What should you pay attention to if you want to invest in a cat litter production line in Canada?

  1. The most important point: Is there a market for cat litter? The first consideration when investing is the rate of return. If there is no market in your area, the current rate of return is zero!
  2. Venue. The manual batching cat litter production line in Canada requires a minimum workshop height of about 6m, and the fully automatic batching tofu cat litter production line requires about 17m, so the height requirements of the factory are higher.
    If you do not have a factory with a suitable height, the designer can customize it according to your actual site. Design, but the cost of the entire set of equipment will increase, and the process will also change. Therefore, finding a suitable venue and a professional design will save you a lot of money.
    Finding designs from several companies for comparison will save you a lot of money. With more ideas, you can also compare with a more professional company. In this way, you will have fewer problems in the later production process.
  3. Personnel. A cat litter production line requires at least 4 production participants. The number of personnel will increase depending on the process. Because the labor costs in each region are different, it can be calculated based on the local labor costs.
    The entire cat litter production line in Canada requires a person who understands mechanics to operate the cat litter pellets granulator. Since the granulator is the core equipment, it has certain technical difficulties. It will be equipped with a person who understands mechanics and then the manufacturer will provide systematic training. Make your later mass production more worry-free.
  4. Equipment. At present, most entrepreneurs who invest in cat litter production lines have not been exposed to mechanical production equipment and do not know much about mechanical equipment. Therefore, how to distinguish an equipment with good quality and a company with good after-sales service is very critical.
    Distinguishing method:
    • The company’s development history. A company that has been operating for decades believes that its products will not be too bad;
    • The installed capacity in the market, whether there is a relatively large output, and a relatively large number of installed cases are important indicators to measure the strength of a company.
    • For the size of the company, a production line that costs tens of thousands to hundreds of thousands of dollars is definitely not a project that can be completed by more than a dozen people. From site survey → process design → drawing design → equipment production → equipment installation → equipment debugging, it will definitely require a very professional team can complete it.
  5. Recipe. Cat litter formulas are generally available from manufacturers. It is recommended that the equipment manufacturer conduct a test run to see if the formula is authentic, and then prepare it according to your own needs later. This point is not very critical. There are professional formula makers on the market, so it is not difficult.
  6. Craftsmanship. Cat litter making machines and processes are different for each manufacturer. Find several manufacturers and professional cat litter practitioners, make horizontal comparisons, and connect and adjust with the equipment manufacturers. This will avoid some minor problems that occur during production.
  7. Budget. Back to square one, what is your investment budget? What is your daily production requirement? Of course, the greater the output, the higher the amount of equipment investment. Make a measurement based on your own situation and spend the most economical money to achieve your best results. This also requires equipment manufacturers to put effort into equipment selection.
  8. Raw materials. Are there any ingredients for cat litter in your local area? If there is, the cost will be better controlled, and it is also important to find the origin of raw materials in advance.

If you also want to invest in building a cat litter production line in Canada, first clearly analyze your own advantages and disadvantages, choose a production line that suits you based on your own market share, find a professional equipment factory, and find a professional practitioner to serve as a consultant. The next thing is to make money!

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