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1-2 T/H Tofu Cat Litter Production Line in Belarus

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Name:Tofu Cat Litter Factory
Country:Belarus
Date:2022.10.19
Capacity:1-2 T/H
Pellet Size:2-4mm
The install period:30 Days
Control Mode:Semi-automatic
Guiding Price:US$140,000

1-2 T/H Tofu Cat Litter Production Line in Belarus

Project background

Tofu Cat Litter

During its solid and stable development in the global market, Richi Machinery has gradually established a marketing network made up of more than 100 technical experts, covering 109 countries and regions so as to constantly provide its worldwide customers with one-stop, integrated, highly efficient, and convenient pre-sales, sales and after-sales services.

Well-trained cats, when they need to excrete will carry cat feces into the cat litter box. At present, many countries' pet hygiene products industry are still an emerging industry, and its market is in a period of rapid development.

Based on market demand, the customer of this 1-2 t/h tofu cat litter production line in Belarus project invested in the construction of this environmentally friendly cat litter project. The investment in this project is US$140,000. After the project is completed, it will have an annual production capacity of 20,000 tons of environmentally friendly cat litter.

Product solutions

The product plan of this 1-2 t/h tofu cat litter production line in Belarus project is shown in the table below.

Product name Specifications and models Annual output (t/a) Packaging specifications
Environmentally friendly cat litter Φ2~4mm 20000 5kg/bag
10kg/bag
25kg/bag

Engineering Content

The main engineering contents of this 1-2 t/h tofu cat litter production line in Belarus project are detailed in the table below.

Project name Individual project name Engineering Content Project scale/design capabilities
Structural work Production areas Lay out crushers, mills, granulators, dryers, screening machines and other equipment Forming an annual production capacity of 20,000 tons of environmentally friendly cat litter, with a construction area of approximately 1,000m2
Auxiliary engineering Workspace Meet office requirements Located on the east side of the workshop, the building area is about 20m2
Raw materials warehouse Storage of raw and auxiliary materials Located on the west side of the workshop, the building area is about 500m2
Finished product warehouse Store products Located in the middle area of the workshop, with a construction area of about 200m2
Public works Water supply Supporting domestic and production water in the project factory area Fresh water consumption 7506m3/a
Drain Adopt rainwater and sewage diversion drainage The amount of wastewater discharged is 172.8m3/a
Powered by Production and power supply Power supply: 1 million kWh/a

Raw and auxiliary materials and energy consumption

The main raw and auxiliary materials and energy consumption of the 1-2 t/h tofu cat litter production line in Belarus project are detailed in the table below.

Number Product name Main ingredients Annual dosage Maximum storage
1 Straw particles Purchase broken straw particles, about 1~2cm in length 13300t 500t
2 Straw Purchase unbroken straw, etc. 3000t 150t
3 Montmorillonite Montmorillonite is a layered, plate-like crystallized silicate clay mineral. 600t 60t
4 Polyacrylamide It is a white granular odorless solid that has good bonding ability after being dissolved in water and can firmly bond various materials together. Polyacrylamide is an environmentally friendly material. 200t 20t
5 Lubricating oil / 15kg 15kg
6 Electricity / 1 million kWh
7 Water / 7506m3

Note: The moisture content of environmentally friendly cat litter products is about 10%~15%, and the proportions of polyacrylamide and montmorillonite in the product are about 1% and 3% respectively.

The main production equipment for cat litter

The main production equipment of the 1-2 t/h tofu cat litter production line in Belarus project is shown in the table below.

Number Device name QTY Remark
1 Cat litter crusher 1 Crushing
2 Cat litter grinder 1 Grinding powder
3 Cat litter mixer 1 Stir
4 Cat litter pellet machine 1 Granulation
5 Cat litter dryer 1 drying
6 Screening machine 4 Screening
7 Vacuum packaging machine 1 Package

Process design of 1-2 t/h tofu cat litter production line in Belarus

Process flow description:

  1. Crushing: The purchased raw materials that need to be crushed (mainly straw, etc.) are put into the crusher for crushing processing to obtain raw materials with a size of 1cm~2cm.
  2. Grinding: Put the purchased straw particles that do not require crushing or the crushed raw materials (mainly straw, etc.) and montmorillonite into the grinding mill in a certain proportion for grinding.
  3. Stirring: Put the purchased polyacrylamide (granular) and tap water into the mixer in proportion and stir. The stirred solution is transported to the granulator through a pipeline through a high-pressure pump.
  4. Granulation: Before the ground materials in this project are put into the granulator, the aqueous solution of polyacrylamide is sprayed in the cat litter pelletizer, and then the ground raw and auxiliary materials are put into the granulator for granulation. The purpose of polyacrylamide is mainly to promote the adhesion of raw materials.
  5. Drying: The granulated materials in this project need to be dried at a temperature of 80~120℃. The dried product still contains 10~15% moisture. This project uses a biomass drying oven.
  6. Screening: After the dried products of the project are selected by the screening machine, they are stored in different sizes.
  7. Warehousing: The screened products can be vacuum packed separately according to different specifications (5kg/10kg/25kg).

Project layout

Floor plan: The crusher of this 1-2 t/h tofu cat litter production line in Belarus project is located on the south side of the production workshop, the granulator is located on the northwest side of the production workshop, and the drying furnace is located on the east side of the production workshop.

The raw materials and finished product warehouses of the project are divided in the production workshop respectively. General solid waste The temporary storage room is located on the west side outside the production workshop. The layout of this project meets production needs, and the layout is reasonable and feasible.

Environmental protection measures

Item Pollutant Project Environmental protection measures
Atmospheric Environment particulates Gas collection hood collection + high-efficiency film-coated filter bag dust collector + 15m high DA001 exhaust pipe discharge
particulates Pipeline + high-efficiency membrane filter bag dust collector + limestone gypsum desulfurization + 15m high DA002 exhaust pipe emission
SO2
NOx
particulates Improve workshop ventilation
Surface water environment (after takeover) COD After domestic sewage is treated in septic tanks, it enters the local sewage treatment station for treatment, and the tail water is discharged into the local river.
TP
NH3-N
SS
Surface water environment (before takeover) COD Domestic sewage will be used for farmland irrigation after being treated in septic tanks and shall not be discharged externally.
TP
NH3-N
SS
Acoustic environment dB(A) Take measures such as vibration reduction, noise reduction, and factory sound insulation

Why start tofu cat litter production line in Belarus?

Tofu Cat Litter

In recent years, with the promotion of economic growth and the continuous expansion of the pet-raising population, the pet industry has ushered in a new wave of development, and the market size of the pet industry has shown a steady upward trend.

The biggest feature of "tofu cat litter" is that it can quickly dissolve in water, so it can be poured into the toilet and flushed, making it very convenient to use. Moreover, the raw materials used in "tofu cat litter" are the residues of vermicelli and starch companies, which is very economical and environmentally friendly. In recent years, "tofu cat litter" has become more and more popular among consumers.

Although the cost of tofu cat litter is higher than that of traditional cat litter, its profit margin is also considerable.

If you also want to start a tofu cat litter production line in Belarus, contact Richi Machinery to get a detailed pellet production line design and equipment quotation!

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