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400-500 KG/H Small Cat Litter Production Line In Algeria

400-500 KG/H Small Cat Litter Production Line In Algeria

OVERVIEW

In recent years, a new market has entered a period of explosive growth, which is the pet economy. To this end, the project client seized the development opportunity and carried out pet cat litter processing business. The prospects for developing cat litter processing business are broad, mainly due to the continuous expansion of the pet market and the improvement of consumers' requirements for the quality of pet products.

The Algerian client of this small cat litter production line in Algeria project has a farm and uses the existing workshop to build a cat litter production line to produce tofu cat litter. It covers an area of 500 square meters and a construction area of 500 square meters.

Purchase and install 30 cat litter production equipment such as mixers, cat litter pellet machines, and dryers, and invest 50,000 US dollars to build an annual production of 2,000 tons of tofu cat litter pellet plant project. The labor quota of this project is 12 people. The project adopts a two-shift system, with each shift working 8 hours and 300 days a year.

  • Name:

    tofu cat litter production line

  • Country:

    Algeria

  • Date:

    2024.03.18

  • Capacity:

    400-500 KG/H

  • Pellet Size:

    2-4mm

  • The install period:

    15 Days

  • Control Mode:

    Automatic

  • Guiding Price:

    50,000 USD

Construction content and scale

The main construction content of the small cat litter production line in Algeria project is shown in the table below:

Project Construction content Building area
Main project Workshop 1, building area of ​​500 square meters
Public works Power supply Electricity for the project is provided by the nearby power grid
Water supply Water for the project is provided by the nearby pipeline network
Heating and cooling The heat for production of the project is supplied by electricity, electric heaters or air conditioners are used for office heating in winter, and air conditioners are used for cooling in summer
Environmental Protection Engineering Waste Gas The dust from batching, mixing, granulating, drying, screening and lifting processes is collected by the gas collecting device and then treated by the pulse dust collector. The dust from the cooling process is collected by the gas collecting device and then treated by the cyclone dust collector. The treated tail gas is discharged through a 15-meter high exhaust pipe.
Waste Water All the mixing water in the project goes into the product, and no waste water is generated; the cooling water of the equipment is recycled and not discharged; the waste water from the employees' daily life and washing is not discharged. Directly used for dust suppression in the factory area, anti-seepage dry toilets are set up in the factory area, which are regularly cleaned and used as agricultural fertilizer, and wastewater is not discharged
Noise After adopting low-noise equipment, foundation vibration reduction, factory building sound insulation, reasonable layout and other measures, and then attenuated by distance
Solid waste Waste materials and dust collected by dust collectors are collected and reused in production; waste packaging bags are collected and sold outside; employees' domestic garbage is collected and sent to designated locations by the sanitation department

Consumption of raw and auxiliary materials

The main raw and auxiliary materials for this small cat litter production line in Algeria project are shown in the table below.

Serial number Name Annual usage Maximum storage capacity Packaging form Storage location
1 Bean dregs 1000t 50t Bagged, 25kg/bag Raw material area of ​​workshop
2 Corn starch 200t 20t Bagged, 25kg/bag
3 Flour 300t 40t Bagged, 25kg/bag
4 Corn flour 300t 40t Bag, 20kg/bag
5 Bamboo powder 100t 20t Bag, 25kg/bag
6 Calcium powder 100t 20t Bag, 50kg/bag

Algeria cat litter pellet line equipment list

The main equipment of this small cat litter production line in Algeria project is shown in the table below.

No. Name QTY
1 Mixer 2
2 Bucket elevator 2
3 Feeder 1
4 Cat litter pelletizer 1
5 Oven 1
6 Flap cooler 2
7 Air lock 4
8 Scraper conveyor 5
9 Plane rotary screen 2
10 Bagging scale 3
11 Air compressor 1
12 Parallel conveyor 3
13 Double-layer conveyor 1
14 Automatic packaging scale 1

Process flow design for small cat litter production line in Algeria

  1. Raw and auxiliary materials are mixed in proportion in a closed batching room according to the requirements of the formula.
  2. After mixing, they are transported to the mixer by a bucket elevator for mixing. A small amount of fresh water needs to be added during the mixing process.
  3. The mixed materials are lifted to the cat litter pellet machine for granulation. The cat litter granulator generates heat during the process.
  4. The granulated materials are cooled by a flap cooler. After cooling, the materials are screened by a rotary screen and then dried by a belt dryer.
  5. The drying is electrically heated to about 50°C. After drying, the materials are cooled and screened again and then enter the closed silo, and finally packaged and stored.
  6. According to customer needs, some products are mixed by color and packaged and stored. Adjacent processes are transported by closed conveyor belts.

The dust from the batching, mixing, granulating, screening, drying, and lifting processes is collected by a gas collector and then enters the pulse dust collector for treatment. The dust from the cooling process is collected by a gas collector and then enters the cyclone dust collector for treatment. The exhaust gas after treatment is discharged through a 15-meter high exhaust pipe.

Public works

Water supply

The water used in this small cat litter production line in Algeria project is provided by the nearby pipeline network. The water quality and quantity can meet the water demand of this project.

The water used in the project is mainly production water and domestic water. The production water is mainly used for mixing process water and equipment cooling water. The fresh water consumption of the project is 2.23m3/d.

Among them:

Drainage

Drainage: The drainage of the small cat litter production line in Algeria project adopts the rainwater and sewage separation system. Rainwater is directly discharged outside the factory after being collected. All the mixing water of the project enters the product, and no wastewater is generated; the cooling water of the equipment is recycled and not discharged; the wastewater of the project is mainly domestic sewage.

The amount of domestic sewage is calculated based on 80% of the water consumption, so the amount of domestic sewage generated is 0.38m3/d (114m3/a). The amount is small and the water quality is simple. All of it is used for splashing and dust suppression. The factory area is equipped with anti-seepage dry toilets, which are regularly cleaned and used as agricultural fertilizers. Wastewater is not discharged.

Power supply

The electricity used in this small cat litter production line in Algeria project is provided by the nearby power grid, and the power and voltage can meet the project needs.

Heating and cooling

The heat used in the production of this project is supplied by electricity, electric heaters or air conditioners are used for office heating in winter, and air conditioners are used for cooling in summer.

What is the prospect of building a tofu cat litter production line in Algeria?

‌The tofu cat litter processing business has significant advantages and broad market prospects.

As a new type of pet product, tofu cat litter has the advantages of environmental protection, low cost, strong applicability and health, which makes tofu cat litter very competitive in the market.

  1. First of all, the environmental protection characteristics of tofu cat litter are one of its biggest selling points. Compared with traditional cat litter, tofu cat litter is made of tofu dregs and natural fibers, which is degradable and recyclable, with less burden on the environment, and meets the modern people's demand for environmentally friendly products.
  2. Secondly, the cost of tofu cat litter is low, and the main ingredients are discarded tofu dregs and natural fibers, which gives it a great competitive advantage in price.
  3. In addition, tofu cat litter is not only suitable for family cats, but also suitable for large-scale breeding places such as pet shops and catteries, and has a wide range of applicability.
  4. Finally, because tofu cat litter is made of natural ingredients, it will not produce harmful gases, nor will it breed bacteria, which is very beneficial to the health of cats.

In terms of the market, as people's awareness of environmental protection increases, more and more people are beginning to pay attention to eco-friendly products. Tofu cat litter, as an environmentally friendly and healthy pet cat product, meets this market demand.

There are hundreds of millions of pet cats in the world, and the number of pet cats is also increasing year by year, which means that the market demand for pet cat supplies is growing. Therefore, tofu cat litter has great market potential. In addition, tofu cat litter has a wide range of sales channels, and can be sold to pet stores, supermarkets, online stores, etc., and the market space is huge.

For cat litter companies that have already entered the market, strengthening brand building and expanding sales channels are effective ways to increase product awareness and competitiveness. In summary, developing tofu cat litter processing business is an entrepreneurial choice with great potential. Whether from the perspective of environmental protection, cost, applicability or health, tofu cat litter has performed well.

At the same time, the market demand is large and the sales channels are wide. It is an investment direction worth considering.

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