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1.5-2T/H Tofu Cat Litter Making Machine in Australia

It is precisely because of the good development prospects that the client of this 1.5-2 t/h cat litter making machine in Australia project, who runs a pet supplies store, decided to invest in the construction of a pellet production line with an annual output of 4,000 tons of tofu cat litter.

1.5-2T/H Tofu Cat Litter Making Machine in Australia

OVERVIEW

Tofu cat litter is a new type of cat litter made from tofu residue, plant fiber and other environmentally friendly materials. Compared with traditional bentonite cat litter, tofu cat litter has the advantages of being environmentally friendly, dust-free, and degradable. At the same time, due to its good hygroscopicity and caking properties, it is deeply loved by cat owners.

It is precisely because of the good development prospects that the client of this 1.5-2 t/h cat litter making machine in Australia project, who runs a pet supplies store, decided to invest in the construction of a pellet production line with an annual output of 4,000 tons of tofu cat litter. The project covers a total area of 600m2 and has a total investment of US$80,000.

  • Name:

    Tofu Cat Litter Production Line

  • Country:

    Australia

  • Date:

    July 21, 2023

  • Capacity:

    1.5-2 T/H

  • Pellet Size:

    3-4mm

  • The install period:

    25 Days

  • Control Mode:

    Semi-automatic

  • Guiding Price:

    US$80,000

Construction Content

This 1.5-2 t/h cat litter making machine in Australia project covers a total area of 600m2 and rents a local idle factory. Since the factory has been out of use for a long time, the ground in the courtyard has not been hardened and the house is damaged.

It is necessary to level and harden the land in the factory area, repair the doors and windows of the house, repair the workshop floor and install equipment. , assuming the time is 1 month. The construction content mainly includes production workshops, offices and warehouses.

Engineering classification Scale & Content
Structural work Production workshop 1F, brick-concrete structure, construction area 720m2, equipped with 1 cat litter production line, mainly including elevator, granulator, dryer, vibrating screen, air compressor, packaging machine and other production equipment
Auxiliary works Office 1F, brick-concrete structure, construction area 100m2, employee office space
Storage and transportation engineering Raw materials warehouse 1F, brick-concrete structure, construction area 350m2, mainly used for storage of raw and auxiliary materials
Backup warehouse 1F, brick-concrete structure, construction area 250m2, spare
Finished product storage Located in the production workshop

Raw and auxiliary materials and dosage

The main raw and auxiliary materials of this 1.5-2 t/h cat litter making machine in Australia project are shown in the table below.

Number Name Dosage (t/a) Maximum storage(t/a)
1 Soy fiber 2000 200
2 Corn fiber 1000 100
3 Starch 800 80
4 Activated carbon 100 10
5 Pine fiber 100 10
6 Liquefied petroleum gas (as heat source for dryers) 117.5 1

Major cat litter making equipment list

The main equipment required for this 1.5-2 t/h cat litter making machine in Australia project is shown in the table below.

Number Name QTY
1 Bucket elevator 3
2 Cat litter mixer 1
3 Cat litter pellet machine 1
4 Dryer (hot air stove/liquefied gas) 1
5 Vibrating screen 1
6 Packing Machine 2
7 Air compressor 1
8 Conveyor belt 1

The rationality of floor plan

This 1.5-2 t/h cat litter making machine in Australia project utilizes existing land and factory buildings, covering an area of 600m3. The project area mainly includes production workshops, raw material warehouses, office buildings, general solid waste warehouses, etc.

The layout of the project fully considers the requirements of production technology and public facilities. All links are tightly connected and the material transportation distance is short, which facilitates energy saving and consumption reduction and improves production efficiency.

It also takes into account the production and office environment within the factory area, as well as the surrounding environment outside the factory area. Condition. The layout is reasonable from the perspective of convenient production, safe management and environmental protection.

cat litter Process flow

Brief description of cat litter production process in 1.5-2 t/h cat litter making machine in Australia project:

Various fiber raw materials, corn starch, water and other raw materials are conveyed by wind power and sent to the mixer through the bucket elevator (closed type) for mixing and mixing, and then flow into the silo through the bottom outlet. It is conveyed through the silo stirring cage and entered into the cat litter pellet machine to be extruded into long strips of granules.

At this time, the granules are in a soft and water-containing state and no floating dust is produced. It is transported to the drying box unit by the conveyor belt. After drying, it is cooled and transported to the vibrating screen for screening.

Unqualified products are screened by the lower screen and recycled from the bottom outlet. The finished granules are transported to the automatic packaging machine for packaging, and production is completed.

Environmental management

Issues that require environmental management in this 1.5-2 t/h cat litter making machine in Australia project include:

(1)Exhaust gas

The waste gases of this project are mainly dust generated from feeding, mixing and drying of cat litter production and liquefied petroleum gas combustion waste gas.

  1. Loading and mixing dust: The cat litter production raw materials in this project will generate a small amount of dust when loading in the loading area and mixing in the mixer. By analogy with similar industries and with reference to the data provided by the company, the amount of dust generated is about 0.3‰ of the processing volume, and the raw material processing volume is 4000t /a, then the amount of dust generated is 1.2t/a.
  2. Drying dust: This 1.5-2 t/h cat litter making machine in Australia project produces a small amount of dust during drying. By analogy with similar industries and with reference to data provided by the company, the amount of dust generated is approximately 0.2‰ of the processing volume. If the raw material processing volume is 4000t/a, the amount of dust generated is 0.8t/a.
  3. Liquefied petroleum gas combustion exhaust gas: The drying heat source of this project is provided by liquefied petroleum gas, with an annual consumption of 117.5 tons, totaling 50,000 m3, and an annual operating time of 2,400 hours.

(2)Noise

The high-noise equipment in this project mainly includes elevators, mixers, granulators, dryers, fans, etc., with sound pressure levels of 75 to 80dB (A).

(3)Solid waste

The general industrial solid waste generated by this 1.5-2 t/h cat litter making machine in Australia project is mainly waste packaging materials and dust collected by dust collectors. The amount of waste packaging materials produced is about 1.5t/a, and the amount of dust collected by the dust collector is about 1.872t/a.

The environmental protection measures adopted in this 1.5-2 t/h cat litter making machine in Australia project are as follows:

Item Environmental protection measures
Exhaust gas treatment The dust generated by the loading and mixing of this project is collected by the gas collecting hood, and the drying dust and liquefied petroleum gas combustion exhaust gas are uniformly sent to a set of bag dust collectors for processing, and are discharged through a 15m exhaust pipe.
Noise control Choose low-noise equipment and take measures such as noise reduction and sound insulation
Solid waste disposal Domestic waste is uniformly collected and processed by the environmental sanitation department; waste packaging materials and dust are collected by dust collectors and then sold outside. A general solid waste warehouse is set up in the factory area with a construction area of 50m2.

Why invest in cat litter making machine in Australia?

With the improvement of people's living standards, keeping cats has become a trend. Therefore, the market demand for cat litter is also gradually increasing. Due to the environmental protection and superiority of tofu cat litter, its market demand is increasing year by year, and the market prospect is broad. Join this industry and you will have unlimited business opportunities!

Advantages of investing in cat litter making machine in Australia:

If you also want to build a 1.5-2 t/h cat litter making machine in Australia project, contact Richi Machinery to get a design plan and equipment quotation!

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