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Wooden Crate Shredder in Indonesia

This is a project about wooden crate shredder in Indonesia. The customer involved in this project is an industrial waste handling contractor serving several factories, warehouses, and construction projects. Their role is not manufacturing products, but solving waste problems for others. Every week, they receive large volumes of broken wooden crates used for shipping machinery parts, ceramic products, and agricultural equipment. These crates are usually reinforced with nails and steel strips, making manual dismantling slow and unsafe.

Wooden Crate Shredder in Indonesia

OVERVIEW

This Wooden Crate Shredder in Indonesia project comes from a very realistic industrial scenario that is becoming more common across Southeast Asia. Indonesia’s manufacturing, logistics, and construction sectors have expanded rapidly in recent years, especially around Java and Sumatra. Along with this growth comes a less visible but serious issue: the accumulation of damaged wooden crates, export pallets, and construction formwork.

The customer involved in this project is an industrial waste handling contractor serving several factories, warehouses, and construction projects. Their role is not manufacturing products, but solving waste problems for others. Every week, they receive large volumes of broken wooden crates used for shipping machinery parts, ceramic products, and agricultural equipment. These crates are usually reinforced with nails and steel strips, making manual dismantling slow and unsafe.

Previously, the client relied on basic cutting tools and outsourcing part of the crushing work. This method caused frequent delays and high operating costs. Transporting unprocessed wooden crates also wasted space and increased fuel expenses. That is why the client decided to invest in a single Wooden Crate Shredder in Indonesia, instead of building a full recycling line. Their goal was clear: reduce volume on-site, improve safety, and turn waste into a standardized raw material that could be sold or reused.

This was not a replacement of an old machine, but a new standalone investment designed to immediately improve daily operations without major changes to the existing workflow.

  • Name:

    wooden crate crusher

  • Country:

    Indonesia

  • Date:

    2025

  • Capacity:

    Flexible

  • Model:

    RIBPC 1000×350

  • Main Motor Power:

    90 kW

  • Hammer quantity:

    24 pieces

  • Finished wood chip size:

    2–4 cm (customizable)

Customer Identity and Why Only One Wooden Crate Shredder Was Purchased

The customer is a medium-scale service provider operating near several industrial estates. They are neither a biomass plant nor a pellet producer. Their core business is collection, preprocessing, and redistribution of industrial waste materials, including wood, plastics, and packaging residues.

The decision to purchase one wooden crate shredder was intentional. Space at their yard is limited, and daily wood waste volume is moderate rather than massive. Investing in multiple machines or a full automated line would have increased financial pressure without guaranteed returns.

By choosing a single Wooden Crate Shredder in Indonesia, the client aimed to:

This cautious but practical approach allowed the client to control risk while still achieving immediate efficiency improvements.

Raw Materials Processed by the Wooden Crate Shredder in Indonesia

The raw materials in this Wooden Crate Shredder in Indonesia project are highly typical for the local market.

Most of the wooden waste consists of:

The majority of these materials come from construction sites, logistics hubs, and export warehouses located near industrial zones. Indonesia’s humid climate also affects the materials. Some crates are partially wet, others are dry but contaminated with dust, cement residue, or paint.

Material thickness varies significantly, which requires a crusher machine with strong impact force and stable feeding control. Light-duty machines commonly found in local markets struggle with this type of mixed input, especially when nails are present.

Equipment Selection: Model Choice and Capacity Considerations

After evaluating the client’s daily throughput requirements and site conditions, RICHI Machinery recommended the RIBPC 1000×350 Wooden Crate Shredder for this project.

This model was selected because it offers sufficient crushing capacity while keeping power consumption and footprint at a reasonable level—ideal for Indonesia’s medium-scale recycling operations.

Parameter Specification
Feed opening size 1000 × 350 mm
Main motor power 90 kW
Feeding motor power 5.5 × 2 kW
Hydraulic pump power 1.1 kW
Discharge conveyor power 1.5 kW
Hammer quantity 24 pieces
Finished wood chip size 2–4 cm (customizable)

With a customized internal screen, the Wooden Crate Shredder in Indonesia produces wood chips in the range of 2–4 cm, matching the requirements of local biomass users and board manufacturers. The estimated output capacity aligns well with the client’s daily material intake, ensuring smooth operation without overloading the system.

Why This Wooden Crate Shredder Matters in the Client’s Business

For this customer, the Wooden Crate Shredder in Indonesia is not just a machine—it is a problem solver.

Before installing the pallet shredder, wooden crates piled up quickly, occupying valuable yard space. Manual dismantling was dangerous due to nails and sharp edges. After shredding, the situation changed significantly. The wood volume was reduced, storage became more organized, and safety risks dropped noticeably.

The shredded wood chips now serve several purposes:

By converting bulky waste into standardized wood chips, the client gained pricing power and more stable demand. This shift improved cash flow and reduced dependence on external crushing services.

Shipping Arrangement: From Qingdao Port to Indonesia

Like all RICHI Machinery exports to Southeast Asia, this Wooden Crate Shredder in Indonesia was shipped by sea.

The equipment was loaded at Qingdao Port, using reinforced packaging suitable for long-distance marine transport. The destination port was Tanjung Priok Port, Indonesia’s main gateway for industrial machinery imports.

RICHI Machinery handled export documentation, packing lists, and technical manuals, ensuring that customs clearance proceeded smoothly. This professional logistics support minimized delays and allowed the client to begin installation shortly after arrival.

Technical Strengths That Fit Indonesian Conditions

Indonesia’s working environment places specific demands on industrial equipment: high humidity, dust, irregular raw materials, and long operating hours. The Wooden Crate Shredder in Indonesia was designed to handle these challenges.

High-strength alloy steel hammers, treated through quenching, allow the machine to crush wooden crates with nails without frequent damage. The detachable hammer structure simplifies maintenance and reduces downtime.

The heavy-duty thickened housing, combined with CO₂ shielded welding and full stress-relief annealing, ensures long-term structural stability. This is particularly important in hot and humid climates where metal fatigue can occur more quickly.

Sealed bearings with dust-proof and water-resistant design protect critical components and keep maintenance costs low. Automatic overload protection further enhances operational safety when oversized materials enter the crushing chamber.

One Wooden Crate Shredder, Multiple Applications

Although purchased for wooden crates, this Wooden Crate Shredder in Indonesia is a highly versatile machine. The client has already tested it on different materials, including old furniture panels and mixed packaging boards.

This flexibility gives the customer confidence that the machine will remain useful even if their material sources change. It also opens opportunities to accept new types of waste from clients, increasing business scope.

The ability to customize screen size allows the shredder to adapt to different output requirements without structural modification.

Installation, Training, and RICHI Machinery Support

RICHI Machinery’s service did not end at shipment. Before delivery, engineers reviewed the client’s site layout and electrical conditions to ensure compatibility.

After arrival at Tanjung Priok Port, remote installation guidance was provided, including step-by-step videos and operation manuals. Operators received training on feeding control, hammer inspection, and routine maintenance.

This professional support helped the client bring the Wooden Crate Shredder in Indonesia into stable operation quickly and confidently.

Customer Feedback After Several Months of Use

After months of daily operation, the client shared honest feedback about the machine’s performance. They reported that the shredder handles nail-containing crates smoothly, with minimal vibration and stable output size.

Maintenance has been manageable, and hammer replacement is straightforward thanks to the detachable design. Unexpected downtime has been rare, which is critical for a service-based business.

Most importantly, the client noted that owning a wooden crate shredder strengthened their market position. They can now process materials faster, offer better service to partners, and negotiate higher prices for shredded wood.

A Realistic Reference for Similar Markets

This Wooden Crate Shredder in Indonesia project demonstrates how a single, well-chosen machine can significantly improve operational efficiency without excessive investment.

For businesses dealing with wooden pallets, export crates, or construction formwork, especially in developing industrial markets, a standalone wooden crate shredder is often the smartest first step.

RICHI Machinery continues to support customers with reliable equipment, practical solutions, and professional service. If you are facing similar challenges with wooden waste, this Indonesia project offers a realistic and proven reference—and a reason to consider RICHI as your long-term partner.

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