3–5 T/H Sugar Residue Organic Fertilizer Pellet Machine in Guatemala

Raw Materials and Local Adaptation

Guatemala’s sugar industry produces sugar residues, bagasse, and molasses, which are highly suitable for organic fertilizer production due to their high carbon content. The customer’s raw material mix for pelletizing includes:

• Sugar residue (60%) – wet sugar residues collected directly from sugar mills, with moisture content around 25–28%, requiring pre-drying in a rotary drum dryer.
• Chicken manure (20%) – sourced from nearby poultry farms, partially composted, rich in nitrogen.
• Corn stalks (15%) – chopped to 3–5 cm pieces to increase fiber content and improve pellet structure.
• Rice husks (5%) – added to balance moisture absorption and ensure smooth granulation.

This mixture represents a medium-moisture, high-fiber substrate requiring a granulator capable of handling diverse organic matter without clogging. The customer selected the FZLH350, featuring a ring die diameter of 350 mm, main motor power of 37 kW, and production capacity of 3–5 T/H, which matches the facility’s daily production needs. The target pellet size is 6–8 mm, optimized for smallholder farms and vegetable growers in the region.

Because the sugar residues have a moisture content above 20%, the facility uses a rotary dryer to reduce moisture before granulation, ensuring smooth operation and consistent pellet quality.

Equipment Selection: FZLH350 Pellet Machine

The FZLH350 sugar residue organic fertilizer pellet machine was chosen for its reliability, efficiency, and adaptability:

• Main motor power: 37 kW, providing sufficient torque to handle fibrous sugar residues and poultry manure.
• Ring die inner diameter: 350 mm, producing uniform, dense pellets.
• Output capacity: 3–5 T/H, aligning with the client’s production target.
• Adjustable pellet diameter: 4–12 mm, set to 6–8 mm for this project.

The sugar residue organic fertilizer pellet machine in Guatemala includes an arch-breaking feeder and a forced feeding system, which ensure continuous, stable feeding of semi-moist sugar residues mixed with manure and crop residues. Its energy-efficient design reduces operational costs while maintaining stable throughput, a critical factor for medium-scale fertilizer production.

RICHI Machinery also provided pre-shipment guidance on raw material preparation, ensuring the client could achieve optimal moisture content and fiber consistency before granulation.

Production Process and Application

The FZLH350 sugar residue organic fertilizer pellet machine in Guatemala is used to process a mixture of sugar residues, chicken manure, corn stalks, and rice husks into high-quality organic fertilizer pellets. The customer experimented with several formulations:

• 60% sugar residue + 20% chicken manure + 15% corn stalks + 5% rice husks – standard vegetable and horticultural fertilizer.
• 50% sugar residue + 30% chicken manure + 15% corn stalks + 5% rice husks – high-nitrogen blend tailored for intensive crop production.

The fertilizer granulator machine produces dense, uniform pellets of 6–8 mm, suitable for fertilizer spreaders and ensuring even nutrient distribution and minimal dust. These pellets enhance soil structure, stimulate microbial activity, and reduce nutrient loss compared to loose compost.

The sugar residue organic fertilizer pellet machine in Guatemala is exclusively used for fertilizer production, converting agricultural by-products into value-added pellets, not for animal feed or biomass fuel.

Shipping and Logistics

The FZLH350 was shipped from Qingdao Port, China, to Puerto Quetzal, Guatemala’s primary deepwater port. RICHI Machinery provided comprehensive logistics support:

• Customized packaging to prevent damage during long-distance transport.
• Full export documentation for customs clearance.
• Pre-shipment installation guidance, including site preparation, foundation requirements, and material handling.

From Puerto Quetzal, the granulator was transported by truck to the processing facility near the sugarcane plantations, arriving in optimal condition for installation and immediate operation.

Technical Advantages and Equipment Benefits

1. Versatility: Handles diverse raw materials, including manures, sugar residues, crop stalks, and husks.
2. Consistent pellet quality: Produces uniform, dust-free, and nutrient-rich pellets.
3. Energy-efficient operation: Optimized motor and feeder design reduces electricity consumption.
4. Durability: High-quality die and roller materials ensure a long service life even with fibrous materials.
5. Flexible operation: Can work as a standalone unit or integrate into larger production lines.

For this Guatemalan client, the sugar residue organic fertilizer pellet machine in Guatemala resolves challenges associated with high-moisture sugar residues, enabling reliable, consistent production of organic fertilizer pellets.

Customer Feedback

• “The FZLH350 handles sugar residue and manure blends very effectively, producing pellets that are uniform and strong.”
• “RICHI engineers provided excellent guidance during installation and operation, helping us adjust the moisture content and raw material ratio for optimal pellet quality.”
• “Our production efficiency has increased significantly compared to manual pelletizing, and the pellets are much easier to store and transport.”

The feedback emphasized RICHI Machinery’s professionalism, technical expertise, and after-sales support, reinforcing customer confidence in long-term operation and investment.

Versatility of the Sugar Residue Organic Fertilizer Pellet Machine

• Animal manures: chicken, pig, cattle, or mixed manures.
• Agricultural residues: sugarcane residues, corn stalks, rice husks, and other crop by-products.
• Multi-material organic fertilizers: Blending livestock manure with crop residues or composted plant matter.

The equipment allows adjustment of pellet size and output, accommodating different crop and soil requirements. Its low maintenance needs and stable performance make it suitable for medium-scale fertilizer producers seeking flexible, high-quality production equipment.

The sugar residue organic fertilizer pellet machine in Guatemala highlights the impact of a single high-performance granulator on production efficiency and product quality:

• The FZLH350 efficiently converts high-moisture sugar residues and chicken manure into uniform, nutrient-rich pellets.
• Integration with pre-drying equipment ensures smooth granulation, consistent output, and minimal downtime.
• The granulator enables custom formulations, allowing the client to meet specific crop nutrient requirements.

RICHI Machinery’s comprehensive services, including installation guidance, raw material preparation support, and export logistics, were crucial to project success. The customer reported high satisfaction with the granulator’s performance, durability, and energy efficiency, making it a long-term, reliable investment for organic fertilizer production.

This organic fertilizer production project illustrates RICHI’s capability to deliver versatile, high-quality, and reliable granulation equipment for organic fertilizer production across international markets.