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0.8-1.0T/H Common Carp Feed Pellet Extruder in Hungary

This project concerns a common carp feed pellet extruder in Hungary. The customer involved in this project was not building a completely new fish feed production line. Instead, the company already operated a conventional sinking fish feed workshop producing mash feed and simple pressed pellets for carp ponds.

0.8-1.0T/H Common Carp Feed Pellet Extruder in Hungary

OVERVIEW

Common Carp Feed Pellet Extruder in Serbia has become an important equipment investment for freshwater aquaculture businesses looking to improve feed quality and reduce dependence on imported floating fish feed.

This particular project came from a commercial aquaculture feed processor located near the Danube river basin, where common carp farming continues to play a major role in regional fish production and pond aquaculture operations.

The customer involved in this project was not building a completely new fish feed production line. Instead, the company already operated a conventional sinking fish feed workshop producing mash feed and simple pressed pellets for carp ponds.

However, with increasing demand for better feed conversion ratios and improved water stability, the customer decided to purchase a standalone fish feed extruder machine to upgrade feed processing quality while continuing to use the existing grinding, batching, and mixing systems already installed in the facility.

  • Name:

    Carp Feed Machine

  • Country:

    Hungary

  • Date:

    2025

  • Capacity:

    0.8-1.0T/H

  • Model:

    DSP-135B

  • Main Motor Power:

    75kw

  • extruder type:

    wet extrusion

  • Pellet diameter:

    2-8mm

Why The Serbian Customer Decided To Invest In A Fish Feed Extruder

Serbia has a long tradition of carp farming, especially common carp production in pond-based aquaculture systems. Many farms still rely on grain-heavy feeding methods using wheat, corn, and farm-made mash feed. While these traditional feeding practices remain common, larger aquaculture operators have gradually started moving toward extruded fish feed because of several advantages:

Improved digestibility

Better floating stability

Reduced feed waste

More stable pellet size

Higher feed hygiene standards

Lower pond pollution levels

The customer operating this project had previously purchased floating feed from neighboring countries, but transportation costs and inconsistent supply schedules created operational pressure during peak fish growing seasons. Rather than immediately investing in a complete automated extrusion line, the company decided to begin with a single wet type feed pellet extruder integrated into the existing workshop.

The main goal was to produce high-quality floating and slow-sinking common carp feed pellets locally while keeping raw material flexibility.

Background Of The Existing Feed Workshop

Before purchasing this Common Carp Feed Pellet Extruder in Serbia, the customer already had:

The weakest part of the operation was feed shaping and cooking. Traditional pellet mills could produce sinking pellets, but the final product lacked expansion performance and water stability required for more modern carp farming systems.

The customer therefore started searching specifically for:

common carp feed extruder

fish feed extrusion machine

floating fish feed extruder

wet type fish feed machine

aquafeed pellet extruder

fish feed pellet making machine

The objective was not only producing common carp feed. The customer also planned to test feed formulations for grass carp, catfish, ornamental pond fish, and juvenile carp fingerlings during different seasons.

Why Wet Extrusion Was Chosen Instead Of Dry Extrusion

After technical discussions with RICHI engineers, the customer finally selected a wet process single screw extruder instead of a dry type fish feed extruder.

Several reasons influenced this decision.

First, the customer needed more stable starch gelatinization because common carp feed formulas in Serbia contain relatively high proportions of wheat and corn. Wet extrusion improves cooking quality and pellet stability under these conditions.

Second, the customer planned to produce floating feed with better expansion control for different fish growth stages.

Third, the customer already had access to steam generation infrastructure from previous feed processing operations, making wet extrusion more practical.

Dry type fish feed extruders are often suitable for smaller independent farms or lower-capacity operations. In this project, however, the customer wanted more flexibility for commercial feed production.

Selected Equipment Model For This Project

After evaluating production targets, workshop size, local electricity conditions, and expected market expansion, RICHI recommended the following model.

Selected Model: DSP-135B Wet Type Single Screw Feed Extruder

This model offered the right balance between production scale and operational flexibility for medium-sized freshwater aquaculture feed manufacturing.

Item Specification
Model DSP-135B
Main Motor Power 75kw
Feeding Power 7.5kw
Conditioning Power 2.2kw
Cutting Power 1.5kw
Screw Diameter 135mm
Machine Dimensions 3750×1980×1950mm
Production Capacity 0.8-1.0T/H

The customer considered this capacity ideal because it matched the scale of regional pond aquaculture demand without creating excessive inventory pressure.

Raw Materials Used For Common Carp Feed Production

One important aspect of this Common Carp Feed Pellet Extruder in Serbia project was raw material flexibility. Serbia has strong agricultural production, especially grain cultivation, which gives local feed producers access to relatively affordable feed ingredients.

The customer’s common carp feed formulations mainly included:

For juvenile carp feed, protein levels were adjusted higher by increasing soybean meal and fish meal ratios.

For adult common carp feed, grain proportions increased significantly because pond carp in Serbia are often raised using semi-intensive feeding systems.

The final pellet sizes produced by the fish feed extruder included:

  1. 2mm starter feed pellets
  2. 4mm juvenile carp pellets
  3. 6mm grower feed pellets
  4. 8mm adult carp feed

This flexibility allowed the customer to supply different pond operators throughout the growing season.

How The Extruded Feed Improved Aquaculture Operations

Compared with traditional sinking mash pellets, the new floating and slow-sinking feed produced by the DSP-135B extruder offered several operational improvements.

Farm operators could observe feeding activity more clearly because floating pellets remained visible on the pond surface. This helped reduce overfeeding and improved feed management efficiency.

The extruded pellets also showed stronger water stability, reducing nutrient losses before fish consumption.

Another important advantage involved transportation and storage. Because the pellets were more uniform and durable, packaging damage decreased noticeably during distribution to fish farms across Serbia and neighboring Balkan regions.

The customer also started testing higher-end aquafeed formulations after installing the new fish feed extruder machine.

Additional Feed Products Beyond Common Carp Feed

Although this project centered around Common Carp Feed Pellet Extruder in Serbia, the equipment itself is highly versatile.

With relatively small adjustments to screw configuration and formulas, the same machine can also produce:

This versatility became one of the customer’s main reasons for selecting the DSP series wet fish feed extruder.

The customer especially appreciated the possibility of producing seasonal specialty feeds without purchasing additional pelletizing equipment.

Technical Support Before The Order Was Confirmed

One reason the customer trusted RICHI Machinery was the detailed communication before production even started.

RICHI engineers analyzed:

Raw material characteristics

Target pellet buoyancy

Feed density requirements

Desired expansion ratios

Local aquaculture feeding habits

Protein level adjustments

Steam conditioning requirements

Instead of simply recommending the largest fish feed extruder available, RICHI proposed a model that matched the customer’s actual production stage and future expansion plans.

Several feed samples were also discussed in detail to optimize screw configuration and die selection.

Shipping Information For The Project

The Common Carp Feed Pellet Extruder in Serbia was shipped from Qingdao Port.

Since Serbia is a landlocked country, the equipment arrived through:

Port of Bar, Montenegro

This route is commonly used for industrial equipment imported into Serbia and surrounding Balkan regions.

Installation And Startup Process

After arrival, installation moved relatively smoothly because the customer already had part of the workshop infrastructure prepared.

RICHI provided:

During the first weeks of operation, several carp feed formulations were tested to determine the best balance between floating performance and pellet density.

Particular attention was given to moisture levels before extrusion because common carp feed in Serbia often contains relatively high cereal content compared with marine fish feed.

Customer Feedback After Several Months Of Production

Several months after commissioning, the customer reported that the new wet fish feed extruder significantly improved pellet consistency and feed appearance.

The customer especially highlighted:

More stable pellet expansion

Better floating duration

Reduced feed powder during transportation

Improved flexibility for different feed sizes

The customer also appreciated that the machine remained relatively easy to operate despite producing multiple feed formulations.

According to follow-up communication, local fish farms responded positively to the new feed texture and improved water stability.

RICHI Fish Feed Extruders Have Been Exported Worldwide

RICHI Machinery has already exported fish feed pellet extruders, floating feed machines, aquafeed extrusion systems, and aquatic feed processing equipment to dozens of countries worldwide.

Different customers process different feed products depending on local aquaculture industries, including:

Because of this experience, RICHI Machinery can adapt fish feed extrusion solutions according to local raw materials, fish species, feeding habits, climate conditions, and production scale requirements.

For many regional feed producers, investing in a properly configured fish feed extruder has become one of the most effective ways to improve feed quality while maintaining local raw material flexibility.

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