RICHI Machinery Launches 10T/H Agriculture Palm Waste Biomass Pellets Line in Malaysia

Recently, RICHI Machinery successfully initiated a 10t/h agriculture palm waste biomass pellets line for a Malaysian agro-industrial client. The client operates a mid-sized palm oil plantation and processing facility in Peninsular Malaysia, where the extraction of palm oil generates substantial biomass residues. Their business focus is shifting toward sustainable energy solutions, and they decided to convert palm oil residues—including empty fruit bunches (EFB), palm fronds, and palm shell fragments—into high-quality biomass pellets for renewable energy markets.

Malaysia, being one of the largest palm oil producers globally, generates millions of tons of palm waste annually, which poses both environmental and economic challenges. The client wanted to maximize resource utilization while creating a new revenue stream through biomass pellets. They also aimed to produce uniform 6–8 mm biomass pellets suitable for industrial boilers and domestic fuel applications.

The client’s requirements included:

• Efficient conversion of high-moisture palm residues into dense, long-burning pellets
• Integration of the new pellet production line into an existing processing facility, avoiding extensive new construction
• Compliance with local environmental regulations, particularly dust and emission controls
• Production flexibility to accommodate varying moisture content and material size

Plant Design and Production Process

RICHI Machinery designed the 10t/h agriculture palm waste biomass pellet production line with emphasis on high efficiency, durability, and environmental compliance. The facility integrates with the client’s existing factory infrastructure, using dedicated raw material storage zones for EFB, fronds, and palm shells.

The production process involves:

• Preprocessing of raw material: Palm EFB and fronds are shredded and pulverized into 3–5 mm fibers. Palm shells are crushed separately. Moisture is measured and adjusted to 12–15% via a conditioning system to ensure optimal pelletization.
• Pelletizing: Using a high-capacity ring die biomass pellet mill, biomass fibers are compressed into cylindrical 6–8 mm pellets.
• Cooling and screening: Newly formed pellets are cooled using a rotary cooler to prevent deformation and maintain structural integrity. Fines are screened out to guarantee uniform product quality.
• Packaging and storage: Automated bagging units allow efficient handling and storage of the finished pellets, ready for both domestic distribution and export.

Additional safety and environmental features include dust collectors, conveyor systems, and enclosed processing areas, meeting Malaysia’s stringent industrial emission standards.

Equipment Configuration and Technical Details

For this 10t/h palm waste pellet line, RICHI Machinery supplied a full suite of professional equipment, including:

• Hammer mill: Reduces palm shells and fronds to uniform size suitable for pelletizing
• Single-shaft conditioner: Adjusts moisture and temperature to optimize pellet quality
• Ring die palm waste pellet machine: Capable of producing 10t/h of high-density 6–8 mm biomass pellets
• Rotary cooler: Ensures stable pellet temperature and prevents breakage
• Vibrating screen: Separates fines to guarantee uniformity
• Conveyors and automated packing system: Efficient material handling and storage

All equipment is designed for continuous operation with energy-efficient motors adapted to Malaysia’s three-phase electrical system, ensuring stable and reliable performance.

Operational Advantages and Applications

The 10t/h agriculture palm waste biomass pellets line provides numerous benefits for the Malaysian client:

1. Resource optimization: Converts previously underutilized palm residues into profitable biomass pellets.
2. High-quality renewable fuel: Consistent 6–8 mm pellet size ensures optimal combustion for industrial boilers and household stoves.
3. Revenue diversification: Opens new markets in renewable energy, both domestically and regionally.
4. Automation and labor efficiency: Streamlined material handling reduces labor costs while maintaining production consistency.
5. Environmental sustainability: Reduces open burning of palm waste, minimizes landfill disposal, and lowers emissions.

This system also allows the client to process variable raw materials, including EFB, palm fronds, and palm shells, without compromising pellet quality, ensuring year-round production flexibility.

Malaysia’s biomass energy market is rapidly expanding, and this project demonstrates a strategic shift toward sustainable energy solutions within the palm oil industry. By adopting RICHI Machinery’s turnkey biomass pellet technology, the client enhances profitability, promotes environmentally responsible waste management, and contributes to Malaysia’s renewable energy goals.

The 10t/h agriculture palm waste biomass pellets line in Malaysia is a clear example of RICHI Machinery’s ability to deliver customized, high-efficiency, and environmentally compliant pellet production solutions. With comprehensive services—including design, equipment supply, installation, training, and after-sales support—RICHI ensures clients achieve maximum operational efficiency and economic benefit.

This project highlights RICHI Machinery’s expertise in transforming agricultural residues into marketable energy products. The Malaysian client now operates a reliable, high-capacity pellet production line capable of converting palm waste into renewable energy pellets for domestic and export markets. By combining professional design, advanced equipment, and robust support services, RICHI Machinery continues to be a trusted partner for clients seeking to maximize the value of biomass resources.