On the morning of August 12, 2018, the customer of this organic fertilizer production project, Jinmaofeng Bio-Organic Fertilizer Company, successfully signed a contract with Richi Machinery to jointly build a organic fertilizer business project with an annual output of 50,000 tons.
The organic fertilizer manufacturing business project uses 5236m² of land, upgrades the existing production workshops and production equipment, and builds new septic tanks and supporting facilities.
After the organic fertilizer manufacturing plant project is completed, it can solve 30,000 tons of manure and form an annual production of 50,000 tons of bio-organic fertilizer ability. The fertilizer manufacturing plant project is located in Qiqihar, China.
It is worth mentioning that the 50000 tons organic fertilizer production project was promoted by the local Development and Reform Bureau. The local Development and Reform Bureau strives to introduce strategic investors and revitalize the discontinued enterprises in its jurisdiction.
Through a large number of preliminary investigations, after many times leading merchants to conduct on-site inspections, negotiations, research, and site selection, it has successfully promoted our cooperation with our customer Jin Maofeng Organic Fertilizer Agriculture Fertilizer Company.
Sign the contract at the customer's project site
The successful signing of the bio fertilizer manufacturing plant project has not only promoted the development and growth of the local bio-organic fertilizer industry, but also solved the prominent problem of rural manure, while actively revitalizing the idle production resources in the jurisdiction.
This 7t/h agriculture fertilizer company project has a labor quota of 60 people; it adopts a three-shift + 8-hour work system, with 300 days of work per year. It can be calculated that the output of the organic fertilizer manufacturing plant project is 7 tons per hour, 166 tons per day, 4166 tons per month.
The 7 tons per hour customized organic fertilizer manufacturing plant project leases the workshop for construction, covering an area of 5236m², with a total construction area of 5236m². It mainly purchases drum screeners, organic fertilizer grinders, bacteria quantitative mixing drums, ring die fertilizer pellet making machines, rotary drying drums, etc.
Construction of fermentation tanks, etc., using livestock and poultry manure, crop straw, cassava flour, mushroom residue, bentonite, amino acids, etc. as raw and auxiliary materials, adding functional bacteria, and mixing, fermentation, crushing, screening, mixing, and manufacturing organic fertilizer is produced through the processes of granulating, rounding, drying and cooling, with an annual output of 50,000 tons of organic fertilizer.
|50000 Tons organic fertilizer company project composition||Main content|
|Main project||Production workshop||Building area of 5236m², equipped with fermentation tank, roller screening machine, vertical crusher, strain quantitative mixing barrel, fertilizer pelletizing machine, manure drying machine and other related equipment, constructing fermentation tank, etc., used for organic fertilizer production.|
|Storage and Transportation Engineering||Warehouse||Located in the workshop, used for raw and auxiliary materials storage.|
|Utilities||Water supply||Supplied by the local water supply company, with a water consumption of 825m³/a.|
|Drainage||The rain and sewage diversion system is implemented in the project plant area.|
|Power supply||Supplied by the local power supply company, electricity consumption is 600,000 kWh/a.|
|Air supply||The drying process adopts natural gas combustion heating method.|
|Environmental protection project||Wastewater treatment||The domestic wastewater is treated by the local sewage treatment station and then discharged into the local water company.|
|Exhaust gas treatment||Pre-treatment and post-treatment (blending, crushing, screening, mixing, granulation, rounding, packaging) process waste gas is introduced into the bag filter by the induced draft fan and discharged through the 15m high exhaust cylinder;
Fermentation process waste gas Introduced by the induced draft fan into the spray tower + UV photo-oxygen purification equipment + activated carbon adsorption device, after treatment, it is discharged through a 15m high exhaust cylinder;
The drying process adopts low-nitrogen combustion technology, and the drying exhaust gas is discharged through a 15m high exhaust cylinder.
|Noise control||Choose low-noise organic fertilizer equipment, reasonable layout in the workshop, equipment adopts basic vibration reduction, workshop sound insulation, sound insulation cover, and distance attenuation.|
|Solid Waste Treatment||Household garbage is temporarily stored in a household garbage bin with a lid, and is cleared and transported by the environmental sanitation department; general industrial solid waste is temporarily stored in a general solid waste warehouse for comprehensive utilization; hazardous waste is temporarily stored in a hazardous waste room, entrusted to a qualified unit disposal.|
|Product name||Annual output||Packing specifications|
|Bio-organic fertilizer||30,000 tons (15,000 tons of powder, 15,000 tons of granules)||40kg/bag|
|Microbial agents||10,000 tons (5,000 tons for powders, 5,000 tons for granules)||40kg/bag|
|Composite microbial fertilizer||5000 tons (2500 tons of powder, 2500 tons of granules)||40kg/bag|
|Water soluble fertilizer||4000 tons (liquid)||5kg/drum|
|Foliar fertilizer||1000 tons (liquid)||500g/bottle|
|Fertilizer maker machine name||Quantity||Model||Remarks|
|Manure and sewage integrated fermentation machine||1||FW-300||As the first or first fermentation of the fermentation tank|
|Roulette turning and polishing machine||1||FP-1200||/|
|Finished product silo||1||LC-20||/|
|Poultry livestock manure mixing equipment||1||HL-400||/|
|Livestock poultry manure fertilizer pellet machine||1||JY-3||/|
|Two-stage round polishing machine||1||PY-1500||/|
|Livestock chicken manure organic fertilizer dryer||1||HG-1800||/|
|Burner nozzle||1||PT-1000||The annual consumption of natural gas is 1.4 million cubic meters|
|Energy oxidizer||1||YH-2||Increase the oxygen content of the burner to fully burn natural gas|
|Automatic packaging scale||1||LH-30||/|
|Seed pot||1||/||Expansion and propagation of bacterial seeds|
|Liquid filling machine||1||LG-200||/|
|Fully automatic packaging machine||1||QZD-1000||/|
|Natural gas storage tank||1||20 cubic meters||/|
|Livestock and poultry manure||40,000 tons/year||The local customer’s farm is directly transported in a closed conveyor belt|
|Crop straw||10000 tons/year||Powder, ton bag|
|Tapioca Flour||10000 tons/year||Powder, ton bag|
|Mushroom residue||10000 tons/year||There is a plastic film outside the mushroom bag, which needs to be opened and air-dried|
|Bentonite||6000 tons/year||Powder, ton bag|
|Amino acid||10000 tons/year||Powder, 25kg|
|Functional bacteria||10 tons/year||Powder, 25kg|
|NPK fertilizer||50 tons/year||Powder, 50kg|
|Natural gas||1.4 million cubic meters per year||1 storage tank, 20 cubic meters|
The water used in the 7tph automatic organic fertilizer manufacturing plant project is mainly domestic water and spray tower water. The water is supplied by the local water company. The quality and quantity of water supplied can meet the water requirements of the 7tph automatic organic fertilizer manufacturing plant project.
The sprinkler tower of the 7tph automatic organic fertilizer manufacturing plant project evaporates and loses, and no wastewater is produced; the amount of domestic wastewater produced is 80% of the water consumption, and the wastewater volume is 720m³/a.
The general layout of the 7t/h organic fertilizer manufacturing plant project is based on the principle of "conforming to design specifications, ensuring safe production, reasonable process flow, saving project construction investment, livestock poultry manure fertilizer machine maintenance and considering development, and focusing on environmental quality".
The organic fertilizer manufacturing plant layout meets the requirements of the "Environmental Protection Design Regulations for Construction Projects", and the main equipment meets the requirements of national and industry-related design codes, regulations and procedures for fire protection, safety, hygiene, transportation and environmental protection.
Each link of the bio fertilizer manufacturing process flow is reasonable and smooth, the material direction is short and convenient, and the function area is set independently, which is easy to use and manage.
This bio fertilizer manufacturing process mainly uses livestock and poultry manure as the main raw material. The manure with a moisture content of about 80% is mixed with crop straw, cassava flour, mushroom residue and other carbon source materials with low moisture content, and the moisture content of the basic material is mixed. Adjust to 50-60%.
The livestock and poultry manure produced by a local poultry livestock breeding company every day does not fall to the ground, and is directly transported to the mixing system of this 7tph automatic organic fertilizer manufacturing plant project through a conveyor belt, where it is evenly mixed with crop straw, cassava flour, mushroom dregs, etc., and inoculated at the same time.
The microbial fermentation bacteria are sent to the integrated fermentation equipment. The materials are continuously stirred inside the equipment. At the same time, the heat-conducting oil furnace is used to heat the fermentation chamber, so that the bacteria can quickly multiply in the material body, so that the material can be deodorized in a short time, for the purpose of reducing part of the moisture.
At the same time, the first fermentation is completed in a closed fermentation bin. The odor sources and various harmful gases in the initial fermentation of the materials are collected through the pipeline to the waste gas treatment system for harmless treatment and discharged after reaching the standard.
The material after the initial fermentation inoculation is sent to the fermentation tank and piled up. When the temperature of the material rises above 60 degrees, it is turned and thrown with a roulette throwing machine. The secondary process is mainly a deep fermentation of the material to remove the weed seeds. Toxic and harmful substances such as roundworm eggs can also reduce water content. After a 7-10 day high-temperature fermentation period, the basic materials are basically produced.
The entire bio fertilizer manufacturing process is a process of adjusting the carbon-nitrogen ratio of the materials. At the same time, each material is originally, the high moisture content is reduced to qualified materials with a moisture content of less than 30%. According to the quality conversion of the materials, basically 3 tons of raw materials can be converted to 1 ton of finished products, and approximately 24,000 tons of basic materials can be obtained.
The basic materials that have been fermented are sent to the silo with a forklift, and then crushed by a manure fertilizer grinder, and then screened by a organic fertilizer screening machine.
The qualified materials after screening are sent to the manure mixing machine, and then The formula requires adding 1 kg of 20 billion functional bacteria per ton of materials, so that the bacterial content reaches 20 million per gram, and then packaged and stored.
The unqualified materials are returned to the fermentation tank for re-fermentation and decomposition.
Add the qualified powder fertilizer to bentonite and humic acid, mix it evenly in the mixing barrel, and then send it to the organic fertilizer pellets granulator to squeeze the material into columnar particles, and then pass the rounding machine into spherical particles.
Then dry and cool the poultry manure pellets to reduce the moisture content of the manure pellets to less than 20%, filter the unqualified manure pellets through a drum organic fertilizer screening machine, and pack them into storage.
The basic materials that have been fermented are sent to the silo with a forklift, and then crushed by a organic fertilizer grinder, and then screened by a drum organic fertilizer screening machine. The qualified materials after screening are sent to the organic fertilizer mixing machine.
Then the formula requires adding 2 kilograms of 100 billion functional bacteria per ton of materials, so that the bacterial content reaches 200 million per gram, and then packaged and stored. The unqualified materials are returned to the fermentation tank for re-fermentation and decomposition.
Add the qualified powder fertilizer to bentonite and humic acid, mix it evenly in the mixing barrel, and then send it to the organic fertilizer pellet equipment to squeeze the material into columnar pellets, and then pass the rounding machine into spherical pellets.
Then dry and cool the compost fertilizer pellets, to reduce the moisture content of the compost fertilizer pellets to less than 20%, filter the unqualified ompost fertilizer pellets through a drum organic fertilizer screening machine, and pack them into storage.
The basic materials that have been fermented are sent to the silo with a forklift, and then crushed by a pulverizer, and then screened by a organic fertilizer screening machine. The qualified materials after screening are sent to the mixing machine.
The formula needs to add 1 kg of 20 billion functional bacteria per ton of material to make the bacteria content reach 20 million/g, and at the same time add NPK fertilizer according to the corresponding technical indicators required by the order and pack it into the warehouse.
The unqualified materials are returned to the fermentation tank for re-fermentation and decomposition.
Add the qualified powder fertilizer to bentonite and humic acid, mix it evenly in the mixing barrel, and then send it to the fertilizer pelletizer machine to squeeze the material into columnar pellets, and then pass the rounding machine into spherical pellets.
Then dry and cool the organic fertilizer pellets to reduce the moisture content of the organic fertilizer pellets to less than 20%, filter the unqualified organic fertilizer pellets through a drum organic fertilizer screening machine, and pack them into storage.
The manure after solid-liquid separation is sent to a stainless steel reactor, a certain functional strain is added for anaerobic fermentation, and an amino acid solution is proposed. Later, relevant functional strains and various kinds of bacteria are added according to the crop growth cycle. The trace elements in the species are prepared into different water-soluble fertilizers and foliar fertilizers.
①The production process of bio-organic fertilizer, microbial inoculum, and compound microbial fertilizer is the same, but the difference lies in the added functional bacteria. The bio-organic fertilizer adds 1 kg of 20 billion functional bacteria per ton of materials according to the formula requirements, so that the bacterial content reaches 20 million/g.
According to the formula requirements, the microbial inoculants add 2 kg of 100 billion functional bacteria per ton of materials to make the bacteria species content reaches 200 million/g.
The compound microbial fertilizer adds 1 kg of 20 billion functional bacteria per ton of material according to the formula requirements, so that the bacterial content reaches 20 million/g, and at the same time, adds NPK fertilizer according to the corresponding technical indicators required by the order.
②The manure raw materials used in this organic fertilizer company project are all Liuhe's solid-liquid separation. The manure after solid-liquid separation is used to produce bio-organic fertilizers, and the liquid is used to produce water-soluble fertilizers and foliar fertilizers. This 50000 tons per year bio fertilizer company project does not carry out solid-liquid separation.
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