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Kenya Complete 5T/H Poultry Feed Mill For Mash Feed Production

This 5 tons per hour poultry feed plant project of Kenya is mainly used for the production of powder feed. The raw material for poultry feed production in this 5t/h poultry feed manufacturing plant adopts conventional raw materials, such as corn, bran, etc.

Kenya Complete 5T/H Poultry Feed Mill For Mash Feed Production

OVERVIEW

In Kenya, where poultry farming stands as one of the cornerstones of rural livelihoods and small-scale agribusiness, a shift is quietly underway. Amid fluctuating feed prices and concerns about nutritional consistency in commercially available feed, one progressive poultry farming cooperative based in central Kenya decided to take matters into their own hands.

Their goal was simple yet bold: build a complete poultry feed production line to produce their own high-quality mash feed for broilers and layers and reduce their dependence on inconsistent external suppliers.

What followed was the development of a state-of-the-art 5 tons per hour poultry mash feed production line tailored specifically to local raw materials and Kenyan farming conditions. Commissioned on September 3rd, 2018, and guided by the expertise of RICHI Machinery, this poultry mash feed plant in Kenya project became a model of what is possible when local knowledge meets global technology.

  • Name:

    Chicken Powder Feed Plant

  • Country:

    Kenya

  • Date:

    Sep 3th, 2018

  • Capacity:

    5T/H

  • Feed Size:

    Powder feed

  • The install period:

    30 Days

  • Workshop size(L*W*H):

    9m*5m*13m

  • Guiding Price:

    56,000 USD

A Practical Vision from the Kenyan Highlands

The client behind this poultry mash feed plant in Kenya project was a seasoned poultry farming group based near Nairobi. Although not a commercial feed miller before, the group had been running mid-sized poultry operations for several years. However, they found that feed costs—often accounting for up to 65% of their production budget—remained their biggest bottleneck.

The volatility in price, coupled with the occasional compromise in nutritional value, led them to consider the idea of controlling feed quality and cost by building their own processing facility.

The group was also an active member of the Association of Kenya Feed Manufacturers (AKEFEMA), and this network gave them access to shared industry insights, policy updates, and opportunities for responsible feed formulation training. Their goal with the new facility was to produce consistent, high-nutrition poultry mash feed for their farms and, eventually, distribute excess supply to neighboring poultry producers under a trusted brand name.

Raw Materials Grounded in the Kenyan Soil

The agricultural landscape of Kenya provides a wide array of crop by-products and raw materials that make poultry feed production both feasible and economically sustainable. For this poultry mash feed plant in Kenya, the client chose a raw material base that was both accessible and proven.

Maize (corn) served as the primary energy source, forming up to 60% of the feed formula. It is widely cultivated across Rift Valley and Western Kenya and can be procured in large volumes during harvest season at competitive prices. Bran, a by-product of maize and wheat milling, was included for fiber and digestive health.

Soybean meal and sunflower seed cake, sourced from both local processors and imports, served as the key protein supplements. Additional ingredients like limestone, salt, di-calcium phosphate, and vitamin-mineral premixes were blended in smaller quantities to complete the feed formula.

By using locally available ingredients, the client was able to support regional farmers, reduce raw material costs, and improve their bargaining power across the supply chain. The ability to adjust rations based on seasonal availability also allowed them to stay flexible and cost-effective.

Designing a Processing Line that Fits Kenya's Needs

RICHI Machinery developed a turnkey feed manufacturing solution for the client, ensuring it aligned with both international feed safety standards and the realities of poultry farming in Kenya. The plant was constructed on a compact site measuring 9 meters by 5 meters with a vertical design that extended to 13 meters in height, ensuring efficient material flow without occupying excessive land area.

The heart of the poultry mash feed plant in Kenya was the crushing and mixing system—a critical step in producing uniform mash feed. The maize was initially fed into a screw conveyor (TLSS20), which transported the grain to a Z-type iron removing device, ensuring no ferrous impurities entered the grinder.

The ground maize was processed using RICHI's advanced SFSP56*40 poultry feed grinder. This machine boasted a crushing efficiency that surpassed industry averages by 30%, allowing it to handle coarse maize without compromising on fineness.

Once pulverized, the raw materials were passed into a 2.5L horizontal feed mixer (SLHY series), which ensured homogenous mixing of up to 2m³ of raw material per cycle. The mixer design incorporated double rotors for faster blending and featured multiple discharge options to streamline batch transitions.

The system operated under a centralized MCC Control Center, integrating a mimic control panel with Delixi electrical components for dependable performance. All mixing and crushing operations were supervised by programmable logic controllers (PLCs), allowing the client to monitor flow rates, ingredient ratios, and machine diagnostics in real-time. This degree of automation helped maintain consistency in feed formulation while reducing labor costs and minimizing human error.

Although mash feed doesn't require pelletization or extrusion, the plant still included a basic SKLN14x14 cooling machine, a feature typically reserved for pelleted feeds. However, it proved useful in reducing the temperature of freshly milled feed stored in silos or packed immediately, especially under Kenya's hot tropical climate.

To complete the production loop, the plant included a DSC-50 automatic packing machine with a built-in weighing system and belt conveyor. Feed bags were sealed with a belt-driven sewing machine—allowing quick turnaround during high-demand periods and preparing the plant for future expansion into commercial retail.

Equipment for 5T/H Poultry Mash Feed Plant in Kenya
Screw conveyor*TLSS20
Iron removing device*Z-Type
Poultry feed grinder machine*SFSP.56*40
Poultry feed mixer machine*SLHY.2.5L
Buffer bin*2m³
Manual gate*TZMS25
MCC Control Center ;Mimic control panel (power range from 22 kw for star triangle start, main electric components are delixi brand)
Cooling Machine*SKLN14x14
Auto Packing machine*DSC-50
Sewing+belt conveyor

Products with a Clear Purpose: Nourishment and Independence

The facility's primary output was finely milled poultry mash feed, aimed at broiler and layer chickens. The feed was formulated for different growth stages, from starter rations to finisher mixes, ensuring that both productivity and flock health could be maintained at optimal levels.

While the initial output was intended solely for internal use—servicing the group's various poultry units—the high demand from surrounding smallholders quickly led the client to begin selling surplus feed at local markets. This created an unexpected secondary revenue stream and established them as a trusted feed supplier in their region.

More importantly, by producing their own feed, the cooperative experienced a 15-20% reduction in feed-related expenses and achieved greater control over their nutritional strategy. Improved flock performance, better feed conversion ratios, and consistent egg production further justified their investment.

A Cost-Effective Investment with Long-Term Benefits

The full investment in this poultry mash feed plant in Kenya within a budget of $56,000 USD, depending on optional equipment and customization. In this case, the client opted for a complete system with automation, full control infrastructure, and future scalability, bringing the total project cost to just under $60,000 USD.

Installation and commissioning of the feed mill were completed in 30 days—a timeline made possible by RICHI’s preassembled modules, plug-and-play components, and on-site technical support. The plant was operational within a week of installation, following trial production, calibration, and staff training.

The client noted in their feedback that while they had considered several manufacturers before finalizing the animal feed factory project, RICHI Machinery's technical clarity, post-sale service, and dedication during the planning stages were decisive factors in the partnership.

Paving the Way for Kenya's Feed Industry

In Kenya, the poultry sector has undergone rapid transformation over the past decade. The country's growing middle class has driven demand for poultry meat and eggs, while a younger generation of farmers, often tech-savvy and quality-conscious, is seeking more control over their farming inputs. As a result, feed production has emerged as one of the most strategic areas of investment.

The success of this 5t/h poultry mash feed plant in Kenya illustrates how medium-sized poultry operations can transition into integrated enterprises, where feed production is not just a cost-saving strategy but also a business opportunity. With Kenya’s feed import volumes increasing each year and local feed standards under scrutiny, the demand for ethical, traceable, and affordable feed is higher than ever.

Projects like this are also helping to deconstruct the perception that advanced feed processing is only viable for large corporations. By employing vertical process design, automation, and versatile machinery, the cooperative was able to build a fully functional and scalable feed mill on a small plot of land and with a modest team.

Moreover, by focusing on mash feed—a product that doesn't require energy-intensive pelleting or extruding—the group was able to cut down on operating expenses, avoid the need for high-pressure steam systems, and keep the process simple and replicable.

Toward a Sustainable Future

Looking ahead, the client is considering adding a pelleting unit to the existing system to meet the needs of larger poultry farms and enhance feed shelf life. They also plan to integrate a small laboratory for raw material analysis and feed testing, ensuring that quality remains at the center of their growth strategy.

The 5t/h poultry mash feed plant in Kenya stands as a testament to the impact of strategic investment in agricultural processing. It represents a shift in how feed can be produced—not just as a necessity, but as a pillar of independence and innovation in African agriculture.

As Kenya continues to chart its course toward food self-sufficiency and value addition, such projects offer a scalable blueprint for farmer-led growth, rural industrialization, and long-term food security.

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