RICHI LOGO

DESIGN-BUILD PELLET PLANT SOLUTION

RICHI LOGO

8 T/H Crop Straw Pellet Production Line In Pakistan

The Pakistan project will build a new crop straw pellet plant. This project uses crop straw, branches and sawdust as production raw materials, and processes 20,000 tons of biomass pellets annually. Therefore, the project has a good industrial foundation and broad market prospects, and has good economic, social and environmental benefits.

8 T/H Crop Straw Pellet Production Line In Pakistan

OVERVIEW

With the rapid growth of the global economy and the improvement of people's living standards, the demand for new energy is also increasing. Conventional energy (coal, oil, natural gas) is non-renewable and unevenly distributed. Conventional energy will bring serious ecological environmental pollution and damage to humans after burning. In recent years, biomass pellet fuel has gradually emerged in the energy market.

This pellet fuel has the advantages of being economical, cheap, with a wide source of raw materials and convenient transportation, which is conducive to the comprehensive utilization of resources. The client of this project, an agricultural company, invested 350,000 US dollars to build an environmentally friendly biomass pellet project with an annual output of 8 tons per hour.

The Pakistan project will build a new crop straw pellet plant. This project uses crop straw, branches and sawdust as production raw materials, and processes 20,000 tons of biomass pellets annually. Therefore, the project has a good industrial foundation and broad market prospects, and has good economic, social and environmental benefits.

  • Name:

    crop waste pellet plant

  • Country:

    Pakistan

  • Date:

    2024.02.22

  • Capacity:

    8T/H

  • Pellet Size:

    6-10mm

  • The install period:

    50 Days

  • Control Mode:

    Semi-automatic

  • Guiding Price:

    350,000 USD

Project composition

The 8t/h crop straw pellet production line in Pakistan project covers an area of 3,000m2, including offices, production areas, raw material areas, finished product areas, general solid waste storage areas, etc. The project composition is shown in the table below.

Project Category Project Name Project Content
Main Project Production Area 1 floor, steel structure, building area of ​​about 500m2, equipped with crushers, pellet making machines, etc., mainly used for product production.
Storage and Transportation Project Raw Material Area 1 floor, steel structure, building area of about 300m2, located on the east side of the production workshop, used for the storage of raw and auxiliary materials.
Finished Product Area 1 floor, steel structure, building area of ​​about 450m2, used for product storage.
Auxiliary Engineering Office 1-story, brick-concrete structure, building area of ​​about 80m2, used for production management.
Rest Area 1-story, brick-concrete structure, building area of ​​about 50m2, used for employees to rest.
Public Engineering Water Supply Water is provided by the factory water network, and the fresh water consumption is 90m3/a.
Power Supply This project uses the surrounding power supply lines, and the annual power consumption is 200,000 KW·h/a.
Drainage The rainwater and sewage diversion system is adopted, and the domestic sewage is treated in the septic tank and then transported for composting.
Environmental Protection Project Waste Gas The dust generated by the cyclone collecting dust and granulation process of this project is treated by their own dust collectors, and then discharged through a 15m high exhaust pipe together with the crushing dust collected by the air collection hood, belt conveyor dust, feeding dust and crushing dust.
Wastewater The rainwater and sewage diversion system is adopted, and the domestic sewage is treated in the septic tank and then transported for composting.
Noise Sound insulation and vibration reduction measures are taken for the equipment, and the transportation vehicle facilities are strictly managed.
Solid Waste Domestic waste is transported out by the sanitation department for treatment; the dust collected by the dust removal system is collected and reused in production.

Raw material consumption

The main raw and auxiliary materials required for this 8t/h crop straw pellet production line in Pakistan project each year are shown in the table below.

No. Name Annual Consumption Remarks
1 Waste Straw 10000t/a Solid
2 Waste Wood 10000.087t/a Solid
Energy Consumption
1 Electricity 200,000kW·h/a Lead to nearby circuits
2 Water 90m3/a Provided by tap water network

The raw materials are mainly dry biomass, a few of which contain a small proportion of moisture (about 5%). The transported materials are stored in the raw material area for a short time before being put into production. There is no fermentation process in the production process, so no gases such as hydrogen sulfide are produced. Straw, waste wood, etc. are greatly affected by the season.

Therefore, in the rainy season in summer, it is necessary to keep the materials dry during the storage process, harden the ground, strengthen the airtightness between the raw materials to maintain the dryness of the raw materials, and ensure the compliance of the subsequent process production.

8 t/h Pakistan crop straw wood pellet Production process design

  1. Chipping process
    Waste straw and waste wood are crushed into smaller blocks by the wood chipper machine.
  2. Belt conveying process
    The crushed materials need to be conveyed by belts, and finally the materials will fall to the ground.
  3. Feeding
    The materials that fall to the ground are fed into the feed port by a forklift and transported to the crusher by belts.
  4. Crushing process
    The materials are crushed by the crusher. The crushing process is a negative pressure operation, and a certain amount of dust is generated at the entrance of the crusher.
  5. Cyclone collecting process
    The crushed materials enter the cyclone collecting machine through a fully enclosed pipeline. The cyclone collecting machine spins up the materials and separates and collects them by gravity. The dust contained in the materials enters the dust collector of the equipment through the pipeline.
    The materials collected by the cyclone collecting machine are transported to the fully enclosed silo through a fully enclosed screw conveyor. No dust is generated during the transportation process.
  6. Granulation process
    The branches, crop straw and sawdust after the previous processing are granulated by a biomass pellet machine. The branches, crop straw and sawdust used in the project contain a certain amount of lignin and cellulose. Lignin is a structural monomer in the material and a high molecular compound. It has the function of strengthening cell walls and bonding cellulose. Lignin is a non-crystalline material.
    The main part is insoluble in any solvent at room temperature. It has no melting point but a softening point. When the temperature reaches 50°C, the lignin softens and the bonding force increases. Under a certain pressure, the cellulose molecular clusters are dislocated, deformed, and extended. The adjacent biomass particles inside are interlocked, recombined and pressed into biomass pellets.
  7. Cooling
    The biomass pellets discharged from the wood straw biomass pellet mill machine are sent to the finished product warehouse through a conveyor belt. During the transportation process, the biomass pellet fuel is naturally cooled.
  8. Packaging and storage
    The cooled biomass fuel pellets are manually weighed and packaged according to the specified weight to become finished products and are stored for sale.

Main equipment for wood crop straw pelleting project

Details of the equipment used in the production process of this 8t/h crop straw pellet production line in Pakistan project are shown in the table below:

Serial number Equipment name QTY
1 Chipper 1 set
2 Belt conveyor 1 set
3 Storage silo 2 pcs
4 Crusher hammer mill 1 set
5 Cyclone Collector 1 set
6 Bag Dust Collector 3 sets
7 Screw Conveyor 2 sets
8 Straw pellet machine 2 sets
9 Drying Bin 1 set

Public works

Water supply and drainage

The water used in this project is provided by the tap water network, which can meet the needs of production and life. This project does not use water during the production process, and mainly uses domestic water.

The 8t/h crop straw pellet production line in Pakistan project has a fixed staff of 6 people, who do not live in the company. The domestic water consumption is calculated at 50L/person·d, and the domestic water consumption is 0.3m3/d. The annual production is 300 days, and the annual water consumption is 90m3/a.

Drainage

Drainage adopts the rain and sewage diversion system, and rainwater is collected separately and discharged.

The domestic sewage discharge coefficient of this project is calculated as 80%, and the production volume is 0.24m3/d (72m3/a). The domestic sewage is treated in the septic tank and then transported for composting.

Fire protection

In the general design, it is necessary to reasonably layout according to the requirements of relevant technical specifications to ensure the safe distance between the buildings.

At the same time, fire passages are set around the main production buildings to ensure that fire trucks can pass unimpeded and carry out safe rescue in time. A certain number of dry powder fire extinguishers are installed in the building.

Power supply

The power consumption of this 8t/h crop straw pellet production line in Pakistan project is 200,000 kW·h, and the power supply is connected by the nearby power supply line, which can meet the demand.

Pakistan biomass pellet production line layout

The raw material area in the existing workshop is located on the east side of the workshop. As a temporary storage place for materials, it can better supply materials. In addition, the placement of the workshop machines can also make full use of the space, providing a guarantee for improving the production efficiency of the workshop.

In summary, the 8t/h crop straw pellet production line in Pakistan project plan layout is arranged according to the production process flow, with clear functional divisions, smooth traffic, compact layout, short decorative pipelines; smooth flow of people and goods, and full consideration of the characteristics of the engineering industry, safety spacing, health protection, cargo transportation and fire prevention needs. Sufficient safety spacing is left between each device area to avoid mutual influence. Its plan layout is basically reasonable.

Prospects of building a wood straw pellet production line in Pakistan

The prospects of building a wood straw pellet production line in Pakistan are promising.

First of all, Pakistan has rich forest resources, which provide sufficient raw materials for the wood processing industry. With the increasing global demand for renewable and environmentally friendly materials, the wood processing industry has ushered in new development opportunities. Through fine processing and creative design, wood can be transformed into high-value-added furniture, handicrafts and other products, which will become the new favorite of investors.

In addition, Pakistan has good climatic conditions and grows a large number of plants, which provide a good foundation for the garden industry. As people pay more attention to the environment, the garden industry has also received more attention, and the Pakistani government has also taken a number of measures to support the development of the garden industry, such as providing financial support and technical support.

These factors provide broad market demand and development space for the construction of wood straw pellet production lines. Specifically for wood straw pellet production lines, the development prospects of this field are mainly reflected in the following aspects:

In summary, the construction of wood straw pellet production line in Pakistan has good market prospects and development potential, and is an investment direction worthy of consideration for entrepreneurs.

Helping you Grow your Business

Having the right mix of reliable, high-quality pellet machine and pelletizing systems and expert support is essential to your success. Watch how our end-to-end feed pellet plant solutions have helped our customers optimize their performance.

Our customized and future-proofed turnkey pellet plant solutions is designed with you at the core. From vision to reality and beyond, our team stays connected with yours. Giving you peace-of-mind with an expert at your side.

At RICHI, we go beyond project completion. With RICHI Servicee, we’re your dedicated partners in success. Count on us for expert guidance, minimal downtime, and optimized productivity. Choose RICHI for unmatched service and support.

POSITION IN INDUSTRY

Meet global product demands and quality standards with industry-leading pellet plant design, engineering, equipment, and construction services for pellet processors.

Global Reach, China base

Your Partner Beyond Project Completion

2000+ cases

RICHI is the leading designer, manufacturer and builder of pellet plants in the world, completing over 2000 projects in 140 countries across 6 continents.

Read More

The Right Combination


Increase plant productivity, profitability, and safety by integrating high quality equipment into your pellet production line. Over the years, RICHI has become China's top pellet equipment manufacturer. At the same time, RICHI has established valuable partnerships with the world's leading component and raw material manufacturers to bring you the best there is in technology, automation, and efficiency in pelleting plant machinery.

Industries We Serve

For nearly 30 years, RICHI has been providing best-in-class pellet plant equipment and services to clients across a variety of industries, sizes, and needs. We pride ourselves on the knowledge and skill that each team member possesses – from our technical sales team to our process design engineers. You can count on RICHI Machinery to take your operation to the next level of innovation, quality, and success.

Need help with your pellet manufacturing plant project? Contact us today.

 

ANIMAL FEED

BIOMASS

WOOD

ORGANIC FERTILIZER

AQUA FEED

CAT LITTER

MUNICIPAL WASTE RECYCLING

SPECIAL PELLET PRODUCTION

RICHI MACHINERY

RICHI Machinery continues to deliver world class pellet mill equipment, pellet plant engineering and project solutions that add value to our customers in the animal feed, wood waste, agriculture waste, organic fertilizer, cat litter and special pellet products industries. Throughout the years, we RICHI Machinery have built strong brand, becoming industry-leading pellet machine manufacturer. We value integrity, promise quality, and prioritize your success.

Learn More

Expertise

With our expert team, we precisely implement your process engineering requirements in pellet mill and pelletizing plant systems. No matter which industry you’re in – we understand your needs and deliver solutions that meet the highest standards.

Quality

At RICHI, quality comes first. Our pellet making machine and related pellet line equipment undergo rigorous quality controls to ensure they meet the highest standards. Rely on products that are durable, safe, and efficient.

Experience

With decades of experience in pellet machine and pellet production line production, we have earned a reputation as a trusted partner in various industries. Our expertise allows us to cover a wide range of applications.

service

Not only do we offer premium pelleting equipment, but we are also experts at designing, building, installing, and maintaining facilities from the ground up. Our expertise is within pellt plant process design, discovering the most efficient, productive, and profitable way to handle your materials in an end-to-end cycle.

contact us

Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 13838389622

Application:

* We will store the information you have provided us. We will only use this information for the purpose of helping to answer your inquiries. We will not disclose your information to third parties.

Copyright©2015-2024 by HENAN RICHI MACHINERY CO., LTD. All rights reserved.