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4T/H Straw Pellet Production Line In Mexico

The client of this 4t/h straw pellet production line in Mexico project owns a wood mill. Based on the good market prospects of biomass pellets, it plans to use the existing production workshop to build a biomass pellet production line, purchase straw processing equipment, biomass pellet production equipment, and supporting power distribution, water supply and drainage, environmental protection and other facilities.

4T/H Straw Pellet Production Line In Mexico

OVERVIEW

The client of this 4t/h straw pellet production line in Mexico project owns a wood mill. Based on the good market prospects of biomass pellets, it plans to use the existing production workshop to build a biomass pellet production line, purchase straw processing equipment, biomass pellet production equipment, and supporting power distribution, water supply and drainage, environmental protection and other facilities.

The total investment of the biomass pellet plant project is 140,000 US dollars. After the project is completed and put into production, it will produce 10,000 tons of straw wood pellets annually. The project has a labor quota of 20 people. The construction project will work 300 days a year, one shift, 8 hours per shift, and an annual working time of 2400 hours.

  • Name:

    straw pellet plant

  • Country:

    Mexico

  • Date:

    2024.03.11

  • Capacity:

    4T/H

  • Pellet Size:

    8mm

  • The install period:

    30 Days

  • Control Mode:

    Semi-automatic

  • Guiding Price:

    140,000 USD

Main project construction content and scale

The construction content of the 4t/h straw pellet production line in Mexico project are shown in the table below.

Project Category Name Project Content Project Scale
Main Project Production Workshop 1F, with 2 crop straw solidified pellet fuel production lines Annual output of crop straw dense pellets 10,000t/a,
Auxiliary Project Office Area 1F, for staff offices, etc. Building Area 50m2
Storage and transportation engineering Raw material warehouse Located in the east of the production workshop, it is used to store wheat straw, corn straw, wood chips, etc. The building area is about 600m2, and the maximum stockpile capacity is 1000t
Finished product warehouse Located in the south of the production workshop, it is used to store biomass pellets The building area is about 500m2, and the maximum stockpile capacity is 1000t
Public works Water supply Tap water is provided by the municipal pipe network Annual water consumption 300t
Drainage Rainwater and sewage are separated, and domestic sewage is treated in the septic tank and then enters the sewage treatment plant through the municipal pipe network Annual drainage 270t
Power supply Power supply is unified from the municipal power grid Annual power consumption is about 240,000 kWh
Environmental protection projects Waste gas treatment measures Crushing dust: collected through pipelines, enters bag dust collector for treatment, and then is discharged through a 15m high exhaust pipe (DA001), with a fan air volume of 5000m3/h
Granulation dust: collected by air hood, enters bag dust collector for treatment, and then is discharged through a 15m high exhaust pipe (DA002), with a fan air volume of 2000m3/h
Wastewater treatment measures After treatment in septic tanks, it enters the sewage treatment plant through the municipal pipe network for treatment, and is discharged into the local river after the treatment meets the standards
Noise treatment measures Vibration reduction, noise elimination, and sound insulation devices
Solid waste treatment measures General solid waste temporary storage site: inside the raw material warehouse, covering an area of 20m2
Domestic waste: collected and handed over to the sanitation department for disposal

Product plan

The specific product plan of the 4t/h straw pellet production line in Mexico project is detailed in the table below.

Product Name Production Scale Specifications Remarks
Biomass Pellets 10000t/a Moisture Content 10%~15%; Diameter: 6-8mm; Length 2-4cm Raw Materials: Corn Straw, Wheat Straw, Sawdust

Main raw and auxiliary materials

The main raw and auxiliary materials and energy of the 4t/h straw wood pellet production line in Mexico project are detailed in the table below.

Category Serial number Name Annual usage Maximum storage capacity Source
Raw material 1 Straw (corn, wheat) 8000t 1000t Purchased, transported by truck
2 Wood chips 2000t 200t Purchased externally, transported by car
Energy 1 Water 300m3 / Water pipe network
2 Electricity 240,000 kwh / Municipal power grid

Introduction to raw and auxiliary materials:

Main straw pelleting equipment list

The main production equipment used in 4t/h straw pellet production line in Mexico project is detailed in the table below:

Serial number Equipment name Model specification Quantity
1 Multi-function crusher 2~4t/h 2
2 Fan / 6
3 Air shutoff / 6
4 Bag dust collector / 6
5 Electronic control / 6
6 Connecting pipeline / 8
7 Feeding belt conveyor / 6
8 Biomass pellet conveyor / 6
9 Double twisted dragon silo / 6
10 Discharging belt conveyor / 2
11 Straw pellet making machine 1~2t/h 4

Capacity matching:

The 4t/h straw pellet production line in Mexico project is equipped with 2 crushers, each with a capacity of 2~4t/h, taking 3t/h, and working 2400h per year (300 days, 8 hours per day). The maximum crushing capacity is 2*3*2400=14400t/a>10000t/a, which can meet the production needs of the project.

4 biomass pellet machines are set up, each with a capacity of 1~2t/h, taking 1.5t/h, and working 2400h per year (300 days, 8 hours per day). The maximum capacity is 4*1.5*2400=14400t/a>10000t/a, which can meet the production needs of the project.

Brief description of the process flow:

  1. Crushing:
    The raw materials are mainly wheat straw and corn straw. The purchased straw is all dried raw materials with a moisture content of less than 10%. To meet production needs, it is not dried in the factory area and no drying area is set up. The purchased crop straw is directly put into the crusher to crush each raw material into fibrous powder less than 5mm.
  2. Mixing:
    Mix the purchased wood chips and crushed straw in a certain proportion.
  3. Granulation:
    The mixed raw materials are transported to the wood straw biomass pellet machine by a belt conveyor. The materials are extruded into a cylindrical shape in the mold of the straw wood pellet mill, and the finished product is made by extrusion. The extrusion process is a physical process, without adding any adhesives and no chemical reaction.
  4. Cooling and packaging:
    The biomass pellets pressed by the pellet press are naturally dried and cooled, and then transported to the silo by a pellet conveyor for packaging and storage.

General layout

The 4t/h straw pellet production line in Mexico project has clear functional zoning. The factory area is divided into different areas according to different uses. There are production areas (crushing area, granulation area), office area, raw material warehouse, and product warehouse.

The workshop is laid out according to the production process flow. The raw material warehouse is located on the east side of the factory area, the production area is located on the northwest side of the factory area, and the finished product area is located on the south side of the factory area.

The production area is located downwind of the perennial dominant wind, and the exhaust gas generated has little impact on the surrounding environment. The layout of each partition is neatly planned, which is convenient for internal and external traffic connections, as well as for the transportation of raw materials and finished products. The layout of the straw wood pellet plant is relatively reasonable.

Prospects for building a wood straw pellet production line in Mexico

The prospects for building a wood straw pellet production line in Mexico are promising for the following reasons:

In summary, building a wood straw pellet production line in Mexico will not only help meet the market demand of the local and surrounding areas, but also take advantage of cost advantages and industry development trends, providing investors with good return prospects‌.

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