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12T/H Biomass Rice Husk Pellet Production Line In Indonesia

The client of this 12t/h biomass rice husk pellet production line in Indonesia project is a timber factory. In January 2023, it invested 340,000 US dollars to build a production line for biomass pellets with an annual output of 30,000 tons.

12T/H Biomass Rice Husk Pellet Production Line In Indonesia

OVERVIEW

The client of this 12t/h biomass rice husk pellet production line in Indonesia project is a timber factory. In January 2023, it invested 340,000 US dollars to build a production line for biomass pellets with an annual output of 30,000 tons.

After the completion of this project, 5 people will be required, with an annual working time of about 300 days and an 8-hour working system. Except for a small amount of cargo transportation at night, no crushing, pellet molding and other processes will be carried out.

The biomass pellet fuel produced by this project is a solid fuel extruded from rice husks, straws produced by rice processing and wood chips produced by wood processing. It is easy to store, transport, and use. It has no harmful additives, high combustion efficiency, and is clean and environmentally friendly. It can be used for civilian purposes and can replace coal as industrial boiler fuel.

  • Name:

    rice husk pellet plant

  • Country:

    Indonesia

  • Date:

    2024.04.15

  • Capacity:

    12T/H

  • Pellet Size:

    8-10mm

  • The install period:

    30 Days

  • Control Mode:

    Automatic

  • Guiding Price:

    340,000 USD

According to the investigation of the surrounding areas of the 12t/h rice husk pellet plant in Indonesia project, there are a large number of grain crop bases around the project, which can provide a large amount of husk raw materials for the production of this project.

After the project is completed and put into production, it will solve the reuse of waste materials such as husk waste, straw, and wood processing waste, increase employment opportunities, protect the environment, and promote local economic development.

Project construction content

This rice husk pellet production line in Indonesia project covers an area of about 3,000m2. The buildings in the factory have been basically completed. The main contents are raw material warehouse, processing area, finished product warehouse, etc. The project construction content and scale are shown in the following table.

Project Category Project Content Remarks
Main project Raw material warehouse Single-story steel frame factory building, the specifications of the factory building are 32m*30m*8m (height), mainly used for storing rice husks and wood chips Already built
Processing area Located in the inner area of the raw material warehouse, equipped with rice husk processing production line and wood chip/straw processing production line. The rice husks and wood chips/straw are collected and extruded into shape by the supporting collection and transportation equipment and transported to the finished product warehouse /
Finished product warehouse Single-story steel frame factory building, the specifications of the factory building are 24m*12m*8m (height), mainly used for packaging and storage of finished biomass pellets Already built
Auxiliary engineering Office About 50m2, mainly used for living and office Already built
Weighing scale room Equipped with a weighing scale room, equipped with an electronic weighing scale, the weighing scale room is about 24m2. Used for production management Completed
2 distribution rooms Used for supporting power supply facilities for equipment Completed
Storage room About 24m2, mainly used for storage of various sundries Completed
Cement floor About 400m2 Completed
Public works Water supply Mainly for employees' daily life, the water comes from the local tap water supply system.
Drainage Drainage is a rainwater and sewage diversion system. Domestic sewage is treated in grease traps and septic tanks and used for irrigation of surrounding farmland and vegetable fields.
Power supply Powered by the local power supply system
Environmental protection project Waste gas treatment The main air pollution sources of this project are sawdust/straw crushing processing dust, material loading and unloading transportation dust, canteen fume, etc. Among them, the crushing dust is treated by collecting bag dust removal, the material loading and unloading transportation dust is treated by strengthening cleaning and workshop ventilation, and the canteen fume is treated by fume purification device
Wastewater treatment This biomass pellet production line project does not generate any production wastewater. A small amount of domestic sewage is treated in grease traps and septic tanks and is used for irrigation of surrounding farmland and vegetable fields.
Noise control Reasonable layout, selection of low-noise equipment, adoption of vibration reduction and sound insulation measures, and strengthening of equipment maintenance, etc.
Solid waste treatment The solid waste of this project mainly includes dust collected by bags, waste oil and domestic waste of employees, among which the dust collected by bags is returned to the production process for recycling, and the waste oil is collected and temporarily stored in the factory and then handed over to qualified units for treatment. After the domestic waste is collected, it will be handed over to the sanitation department for unified collection and treatment.
Disposal

Main raw and auxiliary materials

The main products of this rice husk pellet production line in Indonesia project are biomass pellet fuels, with an estimated annual output of 30,000 tons of biomass pellet fuels, including 20,000 tons of husk biomass pellet fuels and 10,000 tons of sawdust/straw biomass pellet fuels.

The main raw and auxiliary materials of this project are shown in the table below.

Serial number Name Annual consumption Specification or composition Remarks
1 Husk About 20,000t Biomass raw materials Purchased
2 Wood chips/straw About 10,000t Purchased

Main equipment list

The main production equipment of this rice husk pellet production line in Indonesia project is shown in the table below.

Serial number Name Quantity Specifications
1 Biomass pellet machine 4 units 440kW
2 Crusher 1 unit /
3 Conveyor belt 1 1 piece 10m
4 Conveyor belt 2 1 piece 12m
5 Conveyor belt 3 1 piece 15m
6 silo 1 piece 4.5m*4.5m
7 Transformer 1 1 80 kW
8 Transformer 2 1 315 kW
9 Scale 1
10 Forklift 1 unit 30t
11 Forklift 1 unit 350 model
12 Bag dust collector 1 unit /

Indonesia wood rice husk pellet production line process design

  1. Raw materials
    The raw materials for this rice husk pellet manufacturing project are transported by car to the raw material yard for standby use. A certain amount of dust is generated during the transportation of raw materials.
  2. Crushing
    The collected wood chips/straw raw materials are sent to the crusher for crushing into a material particle size that meets the molding requirements of the rice husk wood pellet mill machine. The crushed wood chips/straw raw materials are directly fed into the biomass pellet machine for pelleting. A certain amount of dust and noise will be generated during the crushing process.
    The husk raw materials of this rice husk pellet production line in Indonesia project do not need to be crushed and can be directly fed into the pellet machine for pelleting.
  3. Granulation
    The husk and crushed wood chips/straw are conveyed to the rice husk pellet machine by a belt. The husk pellet presses the raw materials into pellets under high pressure. The pelletizing process generates dust and noise from the biomass pelletizer.
  4. Natural cooling
    The temperature of the pressed biomass pellets is generally 40-50℃. They need to be cooled when packaged. They are collected in the silo and cooled naturally before being transported to the finished product yard for packaging.
    Unqualified products can be reused as raw materials, reprocessed, and recycled. The formed biomass fuel is small in volume, heavy in specific gravity, and resistant to combustion, making it easy to store and transport.

Analysis of rationality of 12 t/h rice husk pelletizing plant layout

According to the functional zoning of each site of this rice husk pellet production line in Indonesia project, the main construction contents of the project are raw material warehouse, processing area, finished product warehouse, etc. The raw material warehouse is located on the south side of the plant, and the finished product warehouse is located on the north side of the plant.

The doors of each warehouse are close to the access road, which is convenient for material transportation; the processing area is located on the west side of the warehouse, close to the inside of the plant, and there is a small mountain barrier on the west side of the plant, which can reduce the impact of various pollutants generated during the production process on the surrounding environment and residents.

Through the analysis of the plane layout of the rice husk pelleting plant, the production process of this project is relatively simple, the production layout is relatively reasonable, the nodes for the generation of various pollutants are relatively concentrated, which is convenient for the plant to carry out various pollution prevention and control measures, and each noise generation link has certain blocking measures, and through distance attenuation, it can ensure that the emission meets the standards. The roads in the plant are relatively convenient, which is conducive to material transportation.

In summary, the plane layout of this rice husk wood pellet production line in Indonesia project is relatively reasonable.

Why set up wood rice husk pellet production line in Indonesia?

There is a broad prospect for carrying out rice husk pellet processing business in Indonesia. This prospect is mainly due to Indonesia's favorable conditions in terms of natural environment, agricultural structure, market demand and government policies.

In summary, set up rice husk pellet production line in Indonesia and start rice husk pellet processing business not only has the advantages of natural resources and market demand, but also has the support of government policies and environmental protection trends, so it has a very broad development prospect.

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