Rodenticide Pellet Production Line In Australia

Products and Raw Materials

The rat poison pellets produced in this rat poison pellet production line in Australia project are cylindrical particles with a diameter of 2mm. The second-generation anticoagulants are used as the main active ingredients. This type of ingredient is highly effective, low-toxic (relatively safe for humans and pets) and not easy to develop drug resistance.

The main raw materials include:

• Active ingredients: second-generation anticoagulants such as bromadiolone or brodifacoum, usually 0.005%-0.01%;
• Carrier materials: corn flour, wheat flour or other cereal powders, accounting for about 90-95% of the formula;
• Attractants: peanut butter powder, vanilla extract or other food-grade attractants;
• Binders: food-grade starch or methylcellulose;
• Colorants: environmentally friendly colorants (usually green or blue for warning);
• Stabilizers: small amounts of additives such as antioxidants.

All raw materials meet the strict standards of the Australian Pesticides and Veterinary Medicines Authority (APVMA) to ensure the safety and effectiveness of the products during use.

process design of rodenticide pellet production line in Australia

The mouse bait pellet production line in Australia adopts the mature "crushing first and then granulation" process, with a designed capacity of 2 tons/hour. The entire system achieves highly automated control to ensure the consistency of product quality and the stability of the production process.

Detailed process flow design of rodenticide pellet production line in Australia:

1. Raw material pretreatment and crushing section

• Different raw materials are stored in stainless steel raw material warehouses
• Various raw materials are transported to the crusher according to the formula ratio through the automatic batching system
• The raw materials are crushed to 60-80 mesh fineness using a water drop type multifunctional crusher
• The crushed raw materials are sent to the mixer through the pneumatic conveying system

2. Mixing section

• The double-shaft paddle mixer ensures uniform distribution of trace active ingredients
• The mixing time can be adjusted according to different formulas, usually 3-5 minutes
• Mixing uniformity CV≤5%, reaching the industry leading level
• Adequate amount of water can be added during the mixing process to adjust the humidity of the material

3. Granulation section

• The mixed material is steam-conditioned by the conditioner, and the temperature is controlled at 70-85℃
• The SZLH320 ring die granulator is used for granulation Pellet, ring die aperture 2mm
• Pelletizing area equipped with automatic lubrication system and emergency brake device
• Pellet forming rate ≥95%, moderate particle hardness (8-12N)

4. Post-processing section

• Pellets are cooled to room temperature ±5℃ by countercurrent cooler
• Vibrating grading screen removes unqualified particles that are too large or too small
• Qualified particles are packaged by automatic weighing and packaging system
• Packaging specifications can be customized according to customer needs (5kg/10kg/25kg)

5. Auxiliary system

• Central dust removal system ensures clean production environment
• PLC automatic control system realizes full process monitoring
• Data recording system meets GMP traceability requirements

The process design of this rodenticide pellet production line in Australia fully considers the particularity of rat poison production, and sets multiple quality control points in key processes to ensure that each batch of products meets strict quality standards. At the same time, the production line design is flexible and can adapt to the production needs of different formula products by simply adjusting parameters.

Versatility of the rodenticide pellet production line in Australia

This rat bait pellet production line in Australia is not only suitable for the production of rat poison pellets, but also can produce a variety of pest control products by changing molds and adjusting process parameters, showing excellent versatility:

1. Other rodent control products

• Large pellets for voles and rabbits (3-4mm)
• Specially formulated products for different rodent species

2. Insect control products

• Cockroach pills (1-1.5mm)
• Ant bait pellets (less than 1mm)
• Special agents for termite control

3. Mollusc control products

• Snail and slug bait (add special attractants)
• Special coating treatment on the surface of the pellets to prevent moisture

4. Bird and other pest control products

• Bird repellent pellets
• Special products for wild pigeon control

5. Specially formulated products

• Mold and moisture-proof products (suitable for high humidity areas)
• Slow-release long-acting formula
• Biodegradable and environmentally friendly products

This versatility enables customers to flexibly adjust the product structure according to market demand, greatly improving the utilization rate and return on investment of the rodenticide pellet production line in Australia. When changing product types, only simple equipment cleaning and parameter adjustment are required, which can usually be completed within 2-4 hours.

equipment configuration for pellet rodent bait production line in Australia

The rat & mouse poison pellets production line in Australia brings together a number of advanced equipment and technologies to ensure efficient and stable production operation:

1. Raw material processing system

• Stainless steel raw material storage silo (5m³×4 sets)
• Automatic batching scale (accuracy ±0.1%)
• Water drop type crusher (SFSP56×45, 22kW)

2. Mixing system

• Double-shaft paddle mixer (SLHY2, 500kg mixing volume per batch)
• Liquid addition system (accuracy ±1%)

3. Pelletizing system

• Conditioner (sandwich design, steam regulation)
• SZLH320 ring die pellet machine (main motor 75kW)
• Stainless steel ring die (2mm aperture, Special materials)

4. Post-processing system

• Counterflow cooler (SKLN120)
• Vibration grading screen (SFJZ80×100)
• Automatic packaging machine (DCS-50, accuracy ±10g)

5. Auxiliary system

• Central dust removal system (pulse type)
• PLC control system (Siemens S7-1200)
• Online moisture detector
• Metal detector

6. Safety and environmental protection facilities

• Negative pressure operation area to prevent cross contamination
• Activated carbon waste gas treatment device
• Emergency eyewash and safety shower equipment

The whole set of equipment for rodenticide pellet production line in Australia uses 304 stainless steel contact parts, which meets food-grade hygiene standards and is easy to clean and maintain. Key equipment such as pellet machines are equipped with vibration monitoring and temperature monitoring devices to achieve preventive maintenance and minimize unexpected downtime.

It is particularly worth mentioning that the rat poison pellet production line in Australia adopts a special anti-cross-contamination design, including a dedicated cleaning system and material traceability management, which is essential for the production of insecticide products with different formulas. At the same time, the production line also reserves room for future upgrades, and subsequent processes such as particle coating and secondary drying can be easily added.

Market prospects and application value

The rodenticide pellet production line in Australia has broad market prospects and significant application value:

1. Australian market opportunities

• The annual rat poison market in Australia is about 80 million Australian dollars
• The government invests a lot of money every year in public area rodent control
• The agricultural sector's demand for high-efficiency rat poison continues to grow

2. Opportunities brought by environmental protection trends

• Traditional rat poisons are gradually replaced by more environmentally friendly products
• Precision application technology increases product added value
• The market prospects for biodegradable formulas are broad

3. Diversified development potential

• Can be expanded to other pest control fields
• Develop pet-safe household agents
• Customized services to meet special needs

4. Export market potential

• Meet international standards, products can be exported to New Zealand and other countries
• The "Made in Australia" label increases product premium capabilities
• Urbanization in the Asia-Pacific region accelerates market demand

According to industry analysis, with climate change and urbanization, Australia's rodent problems may further intensify, which will continue to drive market demand for high-efficiency rat poison products.

At the same time, the research and development of new anticoagulants and the application of precision drug application technology will bring new growth points to the industry. The designed production capacity of the pelleted rodenticide bait production line in Australia can meet the development needs of customers in the next 3-5 years, and the return on investment is expected to be between 2-3 years.

The new rodenticide pellet production line in Australia not only improves production capacity and product quality, but also greatly enhances the company's advantages in market competition. In particular, the flexibility of the production line enables the company to quickly respond to changes in market demand and develop special products for different rat species and different application scenarios. The product line has expanded from the original 3 to the current 12, and the market share has increased by 25%.

This 2 tons/hour rat poison pellet production line project successfully achieved the design goals of high efficiency, flexibility and environmental protection, and won significant advantages for customers in the highly competitive pest control product market. The modular design and intelligent control system adopted by the project represent the advanced level of current pesticide formulation production. It is not only suitable for rat poison production, but also can be widely used in the production of other solid pesticide formulations.

With the global emphasis on integrated pest management (IPM) and the improvement of environmental protection requirements, this type of modern rodenticide pellet production line in Australia will usher in a broader development prospect. We look forward to working with more industry partners to jointly promote technological progress and sustainable development in the pest control industry.

If you want to invest in a rodenticide pellet production line in Australia project, feel free to contact RICHI MACHINERY to obtain information such as the whole plant design, equipment layout, civil engineering, production line 3D design, equipment quotation, and delivery plan.