The total investment of the RDF pellet production line India project is US$240,000, with a designed capacity of 2-2.5 tons/hour. It adopts the mature European RDF production technology standards and meets the strict specifications of the Indian Central Pollution Control Board (CPCB).
This is a 2-2.5 tons/hour RDF pellet production line India.
In the suburbs of Mumbai, India, an environmental protection company focusing on urban solid waste management is facing increasingly severe waste disposal challenges. With the acceleration of India's urbanization process, the Mumbai Metropolitan Area generates more than 10,000 tons of solid waste every day.
The traditional landfill treatment method not only occupies a large amount of land, but also produces greenhouse gases such as methane and leachate pollution. The newly promulgated "Solid Waste Management Rules" of the Indian government clearly require the reduction of landfill volume and encourage the conversion of combustible waste into energy.
Against this background, this company with ten years of waste treatment experience decided to invest in the construction of an RDF (Refuse Derived Fuel) pellet production line to convert sorted combustible waste into high calorific value fuel pellets.
Unlike traditional recycling, this project focuses on providing alternative fuel solutions for industrial users such as cement plants and power plants to achieve the value conversion of waste to energy.
The total investment of the RDF pellet production line India project is US$240,000, with a designed capacity of 2-2.5 tons/hour. It adopts the mature European RDF production technology standards and meets the strict specifications of the Indian Central Pollution Control Board (CPCB).
Name:
Waste recycling project
Country:
India
Date:
2024.07.22
Capacity:
2-2.5T/H
Pellet Size:
8-10mm
The install period:
40 Days
Control Mode:
Full Automatic
Guiding Price:
US$240,000
The RDF pellet processing line in India adopts a professional process of "pretreatment-crushing-drying-molding-packaging", which is specially designed for urban solid waste with complex components.
The raw materials are first subjected to strict sorting pretreatment, and non-combustible materials such as metals and glass are removed by manual sorting, magnetic separation, etc. The sorted mixed materials (waste paper, plastics, fabric fibers, etc.) enter the heavy crusher for primary crushing to reduce the material size to 50-80mm. The materials are then further graded through the drum screen to ensure the uniformity of subsequent processes.
The crushed materials enter the drum drying system to reduce the moisture content from 25-35% to below 15% at a temperature of 180-220℃. The drying process also has a sterilization and disinfection effect. The dried materials are processed by a fine crusher to a particle size of 10-15mm in preparation for molding.
The molding section uses a high-pressure ring die RDF granulator to compress the loose materials into cylindrical pellets with a diameter of 8-10mm at a temperature of 80-100℃. Under high pressure, the plastic components in the material melt and act as a bond, without the need for additional additives. The final product is packaged after cooling and screening, and the calorific value can reach 18-22MJ/kg, meeting industrial fuel standards.
The selection of core equipment for the India RDF pellet plant is optimized based on the characteristics of Indian garbage and climatic conditions:
The whole RDF pellet production line India design takes into account the high temperature and high humidity environment in India. The key components are treated with anti-corrosion and anti-rust treatment, and the electrical system adapts to voltage fluctuations (±15%). The equipment layout adopts modular design to facilitate later expansion.
This RDF pellet production line India has many technological innovations and practical features, making it a demonstration project in the field of waste energy in India.
The most prominent feature is its strong raw material adaptability, which can handle urban mixed garbage with large composition fluctuations, and automatically optimize process parameters through an intelligent adjustment system to ensure stable final product quality. Test data show that even if the raw material composition changes by ±30%, the calorific value of the product can still be maintained within the range of 20MJ/kg±5%.
From the perspective of environmental benefits, the project has achieved multiple environmental values. Each ton of RDF pellets can replace 0.7 tons of coal and reduce about 1.8 tons of CO2 emissions. The production line itself is equipped with an advanced dust removal and deodorization system, and the emission indicators are better than the Indian national standards. The water resource recycling rate reaches 85%, reflecting the concept of circular economy.
The economic benefits are also significant. According to the current market price of alternative fuels in India, the project investment recovery period is about 3-4 years. With the improvement of India's carbon trading market, the project return rate can be further improved through carbon emission reduction benefits in the future. The design life of the RDF pellet production line India is more than 10 years, and the annual operating time can reach 7,200 hours.
In terms of operation and management, the production line adopts the "semi-automation + key position manual" model, which not only ensures operating efficiency, but also creates about 15 direct jobs, which is in line with the local industrial policy orientation of India. The equipment maintenance requirements are low, and the main wearing parts can be purchased locally, which greatly reduces the long-term operating costs.
RDF technology has huge market potential in India and similar developing countries. The Indian government has set an ambitious goal of reducing urban landfill by 75% by 2030, providing strong policy support for waste-to-energy projects:
The growth of market demand is also impressive. The Indian cement industry has pledged to increase the use of alternative fuels from the current 5% to 25% by 2025, creating an annual demand for nearly 10 million tons of RDF. Other potential application areas include:
In terms of technological development, the following can be considered in the future:
The successful implementation of this RDF pellet production line India project proves that through appropriate technological innovation and localized adjustments, waste-to-energy technology in developed countries can take root in developing countries such as India.
It is expected that in the next 5-10 years, RDF technology will play an increasingly important role in India's waste management sector, making dual contributions to urban environmental improvement and low-carbon economic development.
If you want to invest in a RDF pellet production line India project, feel free to contact RICHI MACHINERY to obtain information such as the whole plant design, equipment layout, civil engineering, production line 3D design, equipment quotation, and delivery plan.
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