3-5T/H Wool Pelletizing Machine in Russia

The Client: A Modern Sheep Operation with an Eye on Sustainability

The farm operates several thousand head of sheep and goats, plus some cattle for beef. They had always exported their best wool to processors in Europe and Turkey but found themselves paying to dump or burn large quantities of unusable wool each year. At the same time, the farm also grows grain and hay, generating straw and chaff that usually goes to waste after feeding livestock.

The owner realized they could solve two problems at once: reduce waste disposal costs and produce an organic fertilizer pellet that local grain farmers could buy. For this, they decided to purchase a wool pelletizing machine in Russia, specifically to process a custom blend of raw wool, manure, and straw.

Choosing the Right Model: Practical Capacity for Local Needs

Given the volume of waste wool and straw they produce annually, the client selected the FZLH350 wool pelletizing machine in Russia from RICHI Machinery. This model balances capacity and cost, making it ideal for farms transitioning to on-site pelleting.

This output matches their seasonal workload during spring shearing and fall manure collection.

Unique Raw Material Mix: More Than Just Wool

Pure wool is rarely pelletized alone. It’s too fibrous and oily for optimal compression. In Russia’s rural regions, most farmers mix wool with locally available agricultural residues and manure for stable pellet formation and good fertilizer value.

This farm’s formula:

• 40% low-grade wool (belly fleece, floor sweepings)
• 40% sheep manure (partially composted for better pellet binding)
• 20% chopped wheat straw and hay stalks

This mix helps bind the wool fibers, reduces the lanolin content’s impact on the die, and adds balanced nutrients for crops.

What the Wool Pelletizing Machine in Russia Actually Produces

With this raw material combination, the final product is a slow-release organic fertilizer pellet. The farm sells these pellets in bulk to nearby grain cooperatives and vegetable growers who want an affordable source of nitrogen and organic matter.

Unlike raw manure, these pellets are dry, easy to handle, and reduce the risk of weed seeds or pathogens spreading on fields. Plus, wool naturally breaks down slowly, providing a gradual nitrogen release — perfect for Russian wheat fields and vegetable plots that benefit from steady feeding.

How the Wool Pelletizing Process Works on Site

1. Pre-Processing: Raw wool is shredded using a wool crusher to cut fibers to 3–5 cm. Manure is composted and screened to remove stones or clumps. Straw is chopped finely.
2. Mixing: All components are blended in a small horizontal mixer to ensure consistency.
3. Pelletizing: The mix feeds into the FZLH350 wool pelletizing machine in Russia. The anti-arch feeder keeps the raw blend flowing evenly. The force feeder pushes it steadily into the ring die.
4. Cooling and Bagging: Hot pellets are air-cooled, screened for dust, then bagged in 25 kg sacks for local sale.

Why They Chose the Wool Pelletizing Machine from RICHI

Before purchasing, the client visited two existing installations of RICHI’s wool pellet press in Russia — one in Siberia and one near the Volga. Both facilities confirmed that RICHI’s machines handle fibrous, greasy wool better than lighter hobby pellet presses. The robust gearbox, heavy-duty rollers, and adjustable die compression ratio were key selling points.

Unlike some European suppliers, RICHI also provided clear instructions on pre-drying, mixing ratios, and routine maintenance. Local support from RICHI’s Russian service partners sealed the deal.

Other Benefits: More Than Just Fertilizer

Interestingly, this farm found an extra use for the wool pellets. Some local greenhouses use them as soil mulch. The wool content helps retain soil moisture and suppress weeds. Plus, the smell deters rodents, which is a bonus for vegetable growers.

A small part of the pellet output is even burned in specialized biomass boilers for heating outbuildings during cold months. Wool has a high caloric value, and when blended with straw, it burns well in small pellet stoves.

Challenges and Lessons Learned

Processing wool is different from wood or grass. Early on, the farm faced challenges with fiber bridging in the hopper and oil residue clogging the die. With RICHI’s help, they adjusted the shred size and moisture level to stabilize throughput. A basic dust collection system was added to handle stray fibers in the processing area.

One lesson was to plan storage well. Wool and straw can attract mice, so secure storage bins and tight packaging were essential.

The Bigger Picture: Potential for Other Russian Sheep Farms

In Russia, the idea of using a wool pelletizer in Russia is still relatively new. Many small and medium sheep farms burn or dump low-grade wool. But as fertilizer prices rise and organic soil amendments gain popularity, more producers see the benefit of turning waste wool into a resource.

This farm’s success story is sparking interest among neighboring producers. A local agricultural cooperative is already in talks with RICHI about buying a larger wool pellet mill in Russia for shared use.

Why Wool Pelletizing Machines in Russia Are Worth It

• Adds value to a waste product
• Reduces disposal costs and environmental impact
• Creates an extra income stream from fertilizer or biomass sales
• Supports Russia’s push for more sustainable, circular agriculture

Core Takeaway: Practical Equipment, Local Impact

This organic fertilizer production project shows that even a single wool pelletizing machine in Russia can help a farm solve multiple problems. It’s not about fancy technology but practical, well-supported equipment that runs reliably and delivers real savings.

With proper training and the right raw material blend, farms can turn a messy by-product into a marketable, soil-friendly product that supports local food security and rural development.

Searching for a Reliable Wool Pelletizer in Russia? Talk to RICHI

If you’ve searched for “wool pelletizing machine in Russia”, “wool pellet press in Russia”, “wool pellet mill in Russia”, or “wool pelletizer Russia”, you’re already on the right track. RICHI Machinery has deep experience with fibrous material pelletizing — from wood and straw to challenging fibers like wool.

From single machines to future-ready small organic fertilizer production lines, we help you plan for:

• Proper pre-crushing and drying
• Correct die selection
• Balanced raw material formulas
• Safe pellet storage and packaging

Build Your Project with RICHI — Let's Turn Wool into Value

Russia’s sheep farmers have a powerful new tool to build sustainability and extra profit into daily operations. If you’re ready to see what a wool pelletizing machine in Russia can do for your farm or cooperative, RICHI’s team is ready to guide you step by step.

Contact us today — and transform your waste wool into a valuable resource that works for you, your neighbors, and your land.