3-4T/H Ultrafine Pulverizer in Egypt

Raw Materials and Equipment Selection

Egyptian aquatic feed manufacturers often rely on a combination of local and imported raw materials. For this project, the client’s feed formulation includes:

• Shrimp meal: locally sourced from regional shrimp processing by-products
• Tilapia fish meal: imported from Southeast Asia, rich in essential amino acids
• Soy protein concentrate: imported from Argentina, providing high protein content
• Corn gluten meal: produced domestically, providing energy and binding properties
• Spirulina powder: locally cultivated, enhancing color and nutritional value of shrimp feed
• Feed additives: vitamins, minerals, and immunostimulants

Considering these raw materials, production scale, and particle size requirements, RICHI Machinery recommended the SWFL130 ultrafine crusher machine for the client. This model is well-suited for medium-scale feed production, offering a balance between high efficiency, precise particle size control, and cost-effectiveness.

Equipment specifications for the client:

• Model: SWFL130
• Main Motor Power: 132 kW
• Classification Wheel Power: 11 kW
• Feeding Motor Power: 1.5 kW
• Grinding Fineness: 80–200 mesh
• Production Capacity: 3.0–4.0 T/H (secondary grinding with a 2.0 mm sieve)

The SWFL130 ultrafine pulverizer in Egypt provides consistent ultrafine grinding, crucial for juvenile shrimp and small tilapia feed where fine particle size significantly affects feed acceptance and growth rates.

Role and Application in Feed Production

The SWFL130 ultrafine pulverizer plays a pivotal role in the client’s production line. Its main functions include:

1. Processing delicate ingredients: Ultrafine grinding ensures that shrimp meal, tilapia fish meal, and soy protein are reduced to uniform, fine particles.
2. Enhancing pellet quality: Fine particle size improves pellet stability, reduces dust, and ensures that small aquatic species can consume the feed efficiently.
3. Improving digestibility: Juvenile shrimp and tilapia can better digest ultrafine feed, enhancing feed conversion rates (FCR) and accelerating growth.
4. Supporting specialized products: Spirulina-enriched feed for premium shrimp markets requires precise particle size to maintain nutritional integrity and color stability.

After grinding, the feed powders are mixed, pelleted, dried, and cooled, resulting in high-quality aquatic feed that meets both domestic and export standards.

Shipping and Logistics

The SWFL130 ultrafine pulverizer was shipped from China to Alexandria Port, the primary seaport serving northern Egypt and the Nile Delta. RICHI Machinery coordinated the entire logistics chain, including customs documentation and inland transportation to the client’s facility. Sea freight ensured the equipment arrived safely, on schedule, and with minimal handling risks.

Technical Features and Advantages

The SWFL130 ultrafine pulverizer in Egypt incorporates cutting-edge engineering to provide stable performance, high efficiency, and precise particle size control. Key features include:

• Wear-resistant hammer tips and alloy plates: Extend lifespan while improving grinding efficiency.
• Optimized rotor and gear design: Wave-shaped alloy tips increase cutting edge length and disrupt circulation layers for superior grinding.
• Advanced sensors: Main bearing temperature, vibration, and classifier wheel speed are monitored in real time, enhancing operational stability.
• Hydraulic cover lifting system: Simplifies maintenance and reduces downtime.
• Compact design with built-in silencer: Saves plant space, reduces noise, and enables flexible equipment layout.
• Multi-point uniform air intake system: Ensures consistent airflow for higher grinding efficiency.
• Adjustable air inlet gate: Controls airflow precisely, optimizing grinding based on material type.
• Heavy-duty frame with vibration dampers: Provides stability and extends machine service life.

These features ensure that feed powders are ultrafine, uniform, and suitable for sensitive aquatic species, while also minimizing energy consumption and maintenance requirements.

Versatility and Industry Applications

While this project focuses on juvenile shrimp and tilapia feed in Egypt, the SWFL130 ultrafine pulverizer in Egypt is highly versatile:

• Aquatic feed: Shrimp, fish, crab, and other specialty feeds.
• Pet food: Cat, dog, and exotic pet feed requiring fine particle size.
• Food processing: Grinding spices, herbs, and grains for culinary use.
• Pharmaceuticals: Pulverizing medicinal herbs and powders.
• Chemical industry: Processing fine powders for industrial applications.

Its versatility allows feed manufacturers to upgrade production quality without replacing an entire line, making it an ideal investment for growing operations.

Client Feedback

After several months of operation, the client reported significant improvements:

• Feed quality: Juvenile shrimp and tilapia exhibited improved growth and higher survival rates.
• Operational reliability: The SWFL130 operated continuously with minimal downtime.
• Energy efficiency: Advanced airflow and rotor design reduced power consumption while maintaining high output.
• User-friendly operation: Easy adjustment and maintenance made daily operations straightforward.

The client highlighted RICHI Machinery’s professional support, timely delivery, and on-site commissioning assistance, expressing confidence in the long-term performance of the equipment.

Conclusion

The ultrafine pulverizer in Egypt exemplifies how a single high-quality machine from RICHI Machinery can transform feed production. The SWFL130 ensures consistent ultrafine particle size, enhances digestibility, and improves pellet quality for juvenile aquatic species.

RICHI Machinery provided not only the equipment but also comprehensive services including pre-sale consultation, installation guidance, and after-sales support, ensuring that the client could achieve operational excellence and meet high-quality standards for both domestic and export markets.

This project demonstrates the value of investing in a RICHI ultrafine pulverizer, offering reliable performance, versatility, and long-term benefits for aquaculture feed production. Potential clients can contact RICHI Machinery to discuss tailored solutions for their raw materials, production scale, and specific feed requirements.