0.5-1T/H Twin Extruder Machine in Hungary

Why This Hungarian Producer Needed a Standalone Twin Extruder

For several years, the company relied on toll processors for extrusion. But with pet food trends moving fast—towards grain-free recipes, higher fresh meat content, and specialty functional feeds—outsourcing became a bottleneck. They needed a way to control cooking parameters, test new formulations, and guarantee product quality in-house.

Rather than investing in a full new factory line, they decided to add one powerful twin extruder machine. This choice gave them the flexibility to produce high-protein dog and cat kibble, experiment with novel ingredients like sweet potatoes, and adjust recipes on short notice—all without huge upfront costs.

The machine had to match Hungary’s mid-level production scale, which ruled out overly large industrial extruders. After technical evaluation, they chose the RICHI SPHS75x2 twin extruder machine—a reliable model suited for batch runs and custom recipes.

Model and Technical Specifications Chosen

Local Raw Materials and Recipe Types

• 30–40% chicken or fish meal as protein base
• 40–50% cereal or legume flour (corn, wheat, barley)
• 5–10% vegetable oils and rendered fats for energy and taste
• Small amounts of functional additives: minerals, vitamins, fiber, and natural palatants

A typical grain-inclusive recipe for adult dog food might be 40% cereals, 35% meat meal, 10% fats, and 15% supplements and additives. For grain-free options, they substitute cereals with potato flakes or pea protein. The twin extruder machine in Hungary ensures that each kibble batch achieves uniform cooking, texture, and expansion—key to digestibility and shelf life.

Core Functions of the Twin Extruder Machine

• Precise Mixing and Cooking: Twin screw design offers strong shearing and mixing, vital for grain-free or high-meat recipes that are harder to process
• Consistent Kibble Shape: The extruder’s die and adjustable cutting ensure uniform size and shape, helping the brand maintain a premium look
• Flexible Runs: The machine’s capacity suits frequent product switches, supporting special runs for export or promotional batches
• Energy Efficiency: The smaller motor size reduces electricity consumption, helping Hungarian producers stay competitive in the EU market

Typical Product Range Enabled by the Twin Extruder

• High protein dog food (adult and puppy)
• Sensitive cat food with fish or single animal protein
• Functional pet treats with added omega-3 or joint support ingredients
• Small runs of sinking fish feed for local hobby aquaculture supply shops

While their focus remains pet feed, the machine’s flexible configuration gives them the option to diversify into small-volume aquatic feed if market demand grows.

Smooth Integration with Existing Equipment

A major benefit of buying this standalone twin extruder was the ability to connect it easily with their existing hammer mill, ribbon mixer, and automatic packaging system. Raw ingredients are ground to the specified particle size, then blended with oils, vitamins, and micro-ingredients in the mixer.

From there, the mash moves through the pre-conditioner and into the twin screw barrel. The screws knead and cook the material, forcing it through the die to create uniform, expanded kibble. After extrusion, the kibble passes through a belt dryer and a fat coating drum for flavor enhancement.

Service and Training: Why the Client Chose RICHI

• Adjusting screw elements for different recipes
• Fine-tuning temperature and moisture to optimize expansion
• Cleaning and maintenance to reduce downtime
• Switching dies and cutting tools to produce various kibble shapes

Thanks to RICHI’s 24/7 remote support, any technical hiccup can be resolved quickly—crucial for small- and mid-sized producers with tight production schedules.

Ensuring Quality and EU Compliance

Hungarian pet feed companies must meet strict EU feed safety laws. All batches require full traceability, accurate labeling, and controlled nutrient levels. The new twin extruder machine brings this producer in line with the latest EU feed hygiene requirements.

Better control over cooking means improved food safety—destroying pathogens and ensuring shelf stability. Real-time monitoring lets them document process parameters for every batch, supporting audits and quality certifications.

Looking Ahead: From Single Machine to Growth

For now, this standalone RICHI twin extruder machine in Hungary gives the company independence from contractors and greater control over recipes. But they are already planning possible upgrades: adding a small liquid injection system for semi-moist treats, or a second extruder if export orders grow.

By choosing a model like the SPHS75x2, they keep operational costs low but gain the flexibility to adapt production to new trends—like single-protein, limited ingredient diets, or functional pet snacks.

The RICHI Advantage for Feed Producers

This success story reflects why more European feed companies trust RICHI. Our twin screw extruder machines are robust, easy to integrate, and backed by real-world support. We help clients choose the right size, provide expert installation, and share practical know-how that turns a single machine into a competitive edge.

Whether you’re producing pet food, fish feed, or functional livestock supplements, RICHI offers the technology and expertise to match local market needs.

Ready to Modernize Your Feed Production?

Hungary’s pet feed sector is evolving fast—and the companies that invest wisely today will lead tomorrow. If you run a feed mill, co-packing facility, or specialty pet food brand and want more control over extrusion, talk to RICHI Machinery.

We’ll help you select a twin extruder machine in Hungary that fits your recipes, your capacity, and your budget. Our team is ready to support you from project planning to installation and beyond.

RICHI Machinery: Trusted by Europe’s feed innovators for efficient, flexible extrusion solutions.

Reach out today to learn how a twin extruder machine could be the key to your next growth step.