5T/H Sugarcane Waste Organic Fertilizer Granulator in Thailand

Raw Materials and Equipment Selection

Thailand's sugarcane industry produces vast quantities of by-products such as bagasse (fibrous residue after juice extraction), sugarcane leaves, and press mud. These residues are an excellent raw material base for organic fertilizer production.

The client's raw material composition includes:

• Approximately 70% sugarcane bagasse, partially composted to reduce moisture and improve granulation.
• Around 20% press mud (a by-product rich in organic nutrients).
• 10% additional organic additives such as rice husks and molasses to aid pellet binding.

The selected fertilizer granulator machine model from RICHI Machinery is:

Though the client's target capacity is 5 tons per hour, they chose the FZLH350 due to its excellent performance on fibrous materials like sugarcane waste and its flexible pellet size options. The machine’s robust build and efficient feeding system make it ideal for handling the challenging texture of sugarcane residues.

Equipment Role and Operational Benefits

Introducing the RICHI organic fertilizer pellet machine has transformed the client’s operation in several ways:

• Optimized Pellet Formation: The ring die and roller mechanism ensures uniform pellets with ideal hardness and nutrient retention, critical for organic fertilizer quality.
• Reduced Downtime: The advanced anti-arch feeding system prevents clogging and bridging, a common issue when processing fibrous sugarcane bagasse.
• Energy Efficiency: The sugarcane waste organic fertilizer granulator in Thailand balances high throughput with reasonable power consumption, a key factor given fluctuating energy costs in rural Thailand.
• Integration Friendly: As a standalone granulator, it fits seamlessly into the existing line, maximizing the value of previous investments in crushing and drying equipment.
• Environmental Impact: Efficient pelletizing reduces dust and waste, supporting the client’s environmental commitments and compliance with local regulations.

Local Context and Raw Material Usage

Thailand's abundant sugarcane waste is often underutilized, with many producers burning bagasse or leaving residues to rot. This client's approach exemplifies modern sustainable agriculture by converting this waste into valuable fertilizer pellets.

The typical raw material ratio is:

• 70% sugarcane bagasse (after partial composting to reach ~18% moisture).
• 20% press mud from sugar mills, adding nutrients and binding properties.
• 10% organic additives like rice husks and molasses to improve pellet quality and enhance microbial activity in soils.

This formula results in high-quality organic fertilizer pellets tailored to Thai crops such as rice, cassava, and rubber.

Additional Pelletizing Applications

While the sugarcane waste organic fertilizer granulator in Thailand is primarily used for sugarcane waste organic fertilizer pellets, it can also process:

• Other agricultural residues like rice straw and corn stalks.
• Livestock manure pellets (e.g., poultry or cattle manure).
• Biomass fuel pellets when formulated properly.
• Compost-based pellets from municipal organic waste.

Such versatility opens pathways for product diversification and expanded market reach.

Why RICHI Machinery?

RICHI Machinery was the client's choice because of:

• Specialization in granulators and pellet mills optimized for organic fertilizer production from fibrous biomass.
• Robust machine design suited to handle tough raw materials like sugarcane bagasse.
• Energy-efficient systems reducing operational costs.
• Reliable technical support ensuring smooth commissioning and maintenance.
• Customization ability to tailor equipment specifications for specific raw materials and production goals.

Project Overview

• Customer: Mid-sized organic fertilizer producer in Thailand
• Product: Sugarcane waste-based organic fertilizer pellets
• Equipment: Single FZLH350 granulator machine
• Capacity: Approximately 5 tons per hour
• Benefits: Improved pellet quality, higher throughput, reduced downtime, energy savings, environmental compliance

Practical Insights: Investing in Efficient Organic Fertilizer Granulation

This organic fertilizer production project highlights how a well-chosen RICHI organic fertilizer granulator supports sustainable agricultural practices by converting abundant sugarcane waste into marketable fertilizer pellets. The granulator’s proven technology enables the client to reduce environmental impact, boost production efficiency, and improve product quality.

RICHI's range of granulators, pellet mills, and pellet presses is built with a focus on longevity, operational reliability, and adaptability — qualities vital for producers in Thailand’s dynamic organic fertilizer market.

For organic fertilizer producers in Thailand seeking reliable sugarcane waste granulators, chicken manure pellet machines, or cow dung pellet making machines, RICHI Machinery offers tailored, energy-efficient solutions with exceptional after-sales support.

Contact RICHI today and take your organic fertilizer production line to the next level with our advanced pelletizing equipment!