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6–8 T/H Sugarcane Waste Organic Fertilizer Granulator in Brazil

This is a project about a sugarcane waste organic fertilizer granulator in Brazil. A medium-scale organic fertilizer plant in São Paulo State decided to purchase a single granulator. The facility had previously used small-scale drum granulators that often produced irregular pellets and had low efficiency. The plant wanted a reliable, high-capacity ring die fertilizer granulator that could handle high-fiber sugarcane residues and mixed manure to produce uniform organic fertilizer pellets.

6–8 T/H Sugarcane Waste Organic Fertilizer Granulator in Brazil

OVERVIEW

This is a project about a sugarcane waste organic fertilizer granulator in Brazil. Brazil is one of the world’s largest producers of sugarcane, and the sugarcane industry generates a significant amount of agro-industrial residues such as bagasse, filter cake, and molasses. Many sugarcane processing facilities and organic fertilizer plants are now focusing on turning these by-products into high-value organic fertilizers to support local agriculture and reduce environmental impact.

In this context, a medium-scale organic fertilizer plant in São Paulo State decided to purchase a single sugarcane waste organic fertilizer granulator. The facility had previously used small-scale drum granulators that often produced irregular pellets and had low efficiency. The plant wanted a reliable, high-capacity ring die fertilizer granulator machine that could handle high-fiber sugarcane residues and mixed manure to produce uniform organic fertilizer pellets.

The customer chose to buy a single FZLH420 granulator initially, as they intended to upgrade their production capabilities without immediately investing in a full organic fertilizer production line. This approach allowed them to test pellet quality, production efficiency, and equipment adaptability before expanding.

  • Name:

    Sugarcane Waste fertilizer granulator

  • Country:

    Brazil

  • Date:

    2025

  • Capacity:

    6–8 T/H

  • Model:

    FZLH420

  • Main Motor Power:

    90 kW

  • Raw materials:

    Sugarcane bagasse, Cattle manure

  • Pellet Diameter:

    6 mm

Raw Materials and Local Adaptation

Brazil’s sugarcane industry generates ample agro-residues, and the customer designed a raw material blend to optimize nutrient content and granulation performance. The materials used were:

The blended ratio used in production was carefully designed based on Brazilian agricultural conditions and equipment capability:

The fibrous nature of bagasse and filter cake required a granulator capable of handling high-fiber and semi-moist materials, making the FZLH420 ring die granulator the ideal choice.

Equipment Selection: FZLH420 Granulator Machine

The FZLH420 sugarcane waste organic fertilizer granulator in Brazil was selected for its medium-to-high production capacity and ability to process fibrous agro-industrial residues blended with animal manure. Its technical specifications made it suitable for standalone operations while offering the potential for future expansion:

FZLH420 Specifications:

The customer’s goal was to produce uniform 6 mm pellets suitable for general soil amendment and nutrient enrichment in crop fields.

Production Process and Equipment Role

The sugarcane waste organic fertilizer granulator in Brazil is central to the plant’s production line. Its workflow includes:

  1. Raw Material Preparation: Sugarcane bagasse and filter cake are shredded, while cattle manure is partially composted and sieved to remove large clumps.
  2. Moisture Adjustment: Materials are mixed to maintain 18–20% moisture content; the plant has a rotary dryer to reduce excess water.
  3. Mixing: All ingredients are thoroughly blended to ensure uniform nutrient distribution.
  4. Granulation: FZLH420 granulator converts the mixture into consistent 6 mm cylindrical pellets.
  5. Cooling and Screening: Pellets are cooled to maintain hardness and screened to remove oversized or broken pellets.
  6. Packaging: Finished pellets are bagged for distribution to sugarcane farms, vegetable farms, and organic vegetable growers.

The sugarcane waste organic fertilizer granulator in Brazil allows the plant to produce uniform, high-quality fertilizer pellets, reducing labor requirements and increasing overall operational efficiency.

Technical Advantages and Features

The robust design of sugarcane waste organic fertilizer granulator in Brazil ensures continuous operation even with high-fiber materials.

Shipping and Logistics

The equipment was carefully packaged for sea freight, and RICHI assisted with customs clearance to guarantee smooth delivery.

Customer Feedback

The plant management emphasized the FZLH420’s reliability and energy efficiency, noting that it significantly improved their operational efficiency compared to their previous drum granulators.

Applications and Industry Relevance

The sugarcane waste organic fertilizer granulator in Brazil is a perfect solution for plants aiming to optimize sugarcane waste management while generating revenue from organic fertilizers.

RICHI Technical Support and Services

The customer highlighted RICHI’s professional support as a key factor in their smooth startup and ongoing operations.

Future Expansion Plans

RICHI Machinery is prepared to support full-scale organic fertilizer production lines as the plant expands.

Why RICHI Machinery Was Chosen

The customer cited machine reliability, consistent output, and RICHI’s technical guidance as primary reasons for choosing the FZLH420 sugarcane waste organic fertilizer granulator in Brazil.

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AQUA FEED

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MUNICIPAL WASTE RECYCLING

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