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8-10T/H Square Bale Shredder in Germany

This is a project about square bale shredders in Germany. Our client is a medium-sized dairy farm and feed processing operation located in Lower Saxony. The farm produces a portion of its own hay and straw bales, supplemented with imported alfalfa bales.

8-10T/H Square Bale Shredder in Germany

OVERVIEW

This is a project about square bale shredders in Germany. Germany has a well-developed livestock and forage industry, with cattle, sheep, and dairy farms spread across Bavaria, Lower Saxony, and North Rhine-Westphalia. Seasonal feed shortages and high-quality forage requirements have prompted farms to adopt modern mechanized solutions for feed processing. Efficient shredding of bales ensures uniform feed for livestock, improving digestibility, reducing waste, and facilitating better nutrient absorption.

Our client is a medium-sized dairy farm and feed processing operation located in Lower Saxony. The farm produces a portion of its own hay and straw bales, supplemented with imported alfalfa bales. Previously, the farm relied on manual labor and a small, outdated shredder, which could not efficiently handle large square bales, causing inconsistent particle sizes and frequent downtime.

The farm purchased the RICHI square bale shredder as a single-unit solution to replace the aging machine. This machine is solely intended for coarse shredding of bales before mixing and feeding, not as part of a full feed production line. The client aimed to improve feed uniformity, reduce labor costs, and ensure timely preparation of feed during peak production periods.

  • Name:

    bale grinder

  • Country:

    Germany

  • Date:

    2025

  • Capacity:

    8–10 tons per hour

  • Model:

    YPPK-2600

  • Power:

    55 kW

  • Machine Dimensions:

    3800*2600*2650 mm

  • Output Size:

    20–30 mm

Material Selection and Equipment Specifications

In Germany, common feed materials for livestock farms include:

The client opted for the YPPK-2600 model due to its suitability for medium-scale farm operations and bale sizes typical in the region. The selected model specifications are:

This configuration allows the farm to process 8–10 tons per hour of hay, straw, and alfalfa, ensuring adequate supply for daily feed mixing. The YPPK-2600 is perfectly matched for European bale sizes and moisture content, providing consistent shredding performance without overloading the system.

Functional Role of the Square Bale Shredder

The square bale shredder in Germany plays a critical role in the farm's feed operations:

  1. Coarse shredding efficiency: Converts large square and bulk bales into 20–30 mm fragments for uniform feed mixing.
  2. Labor savings: Reduces manual handling of heavy bales, lowering labor costs and improving safety.
  3. Consistent feed quality: Ensures uniform particle sizes for better digestibility and nutrient distribution.
  4. Storage and transport optimization: Shredded material is easier to store, handle, and transport to feeding areas.

The shredder includes damping plates in the crushing area, improving material grip and shredding efficiency. Its thickened transmission chain increases longevity, while the gear-driven external chain feeding system prevents dead zones, even with irregularly sized bales.

The hammers, made of 65 manganese steel and quenched for hardness, with tungsten carbide overlay on the heads, ensure long-term durability. This allows the shredder to handle bales of varying diameters, lengths, and moisture contents with consistent performance.

Shipping and Logistics

The YPPK-2600 was shipped via sea freight to the Port of Hamburg, Germany, one of the country’s major import and logistics hubs. RICHI coordinated all aspects of shipping, including inspection, customs clearance, and port handling. Upon arrival, the machine was transported to the farm and installed in the feed preparation area.

RICHI provided on-site installation, operator training, and commissioning, ensuring the shredder reached full operational efficiency immediately.

Technical Advantages and Features

RICHI’s square bale shredder is engineered for durability and versatility:

These features allow the machine to serve multiple purposes, from livestock feed preparation to biomass recycling and composting applications.

Applications Across the Industry

The square bale shredder in Germany is widely used in various settings:

Its versatility makes it a key asset for farms managing multiple feed types and processing requirements.

Customer Feedback

“The RICHI square bale shredder has transformed our feed handling. Large square bales are shredded efficiently, and the output is uniform, making feed mixing easier and faster. The machine handles high-moisture alfalfa without clogging, and maintenance is straightforward. RICHI’s support during installation and training was professional and thorough. We are extremely satisfied with this investment.”

The client emphasized the crusher machine’s reliability, output consistency, and low maintenance, noting that it allows the farm to maintain high-quality feed throughout the year.

Why the Client Chose RICHI

Key reasons for choosing RICHI’s square bale shredder include:

These advantages made the YPPK-2600 the ideal single-unit solution for the farm’s feed operations.

RICHI Services Provided

RICHI not only supplied the shredder but also offered a complete service package:

This full-service approach ensured immediate usability and optimized performance of the square bale shredder in Germany.

Project Conclusion

The square bale shredder in Germany has proven to be a valuable investment for medium-scale livestock feed operations. Key benefits include:

RICHI Machinery’s expertise and high-quality equipment enabled the client to modernize their feed preparation process, increase productivity, and maintain superior feed standards. The YPPK-2600 single-unit shredder showcases RICHI’s commitment to durability, efficiency, and customer-focused service.

This case demonstrates a practical, real-world example of the square bale shredder in Germany, emphasizing equipment performance, technical features, and RICHI’s professional services.

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