Solid Waste Shredder Machine in Indonesia

Why the Customer Needed the Equipment

The Indonesian customer’s primary raw materials consist of mixed solid wood, plywood trimmings, MDF off-cuts, and wooden pallets collected from local suppliers. These irregular-shaped and bulky items made waste management highly challenging. The objective was not only to reduce the size for easier handling but also to make the shredded material suitable for reuse in:

• Biomass boilers within the factory to provide steam and energy.
• Supplying nearby biomass pellet factories as raw material.
• Using shredded wood as filler material for new board production.

The client was seeking a shredding solution capable of handling heavy-duty workloads, ensuring durability under continuous operation, and delivering consistent 3 cm shredded output. Based on their processing needs and capacity planning, model SSJ1000 waste crusher machine was chosen.

Technical specifications for SSJ1000 purchased by the client:

• Power: 37 kW × 2
• Cutter diameter: 400 mm
• Cutter material: 55CrSi alloy steel
• Overall machine size: 3900 × 1800 × 2200 mm
• Special features: automatic overload protection, hexagonal shaft for higher load bearing, CO₂ protected welding shell, anti-deformation heat treatment.

Role of the Solid Waste Shredder Machine in the Project

By installing the solid waste shredder machine SSJ1000, the Indonesian factory now has a centralized shredding system to process bulky and irregular-shaped solid waste. The machine plays a vital role in:

1. Efficient recycling of wood waste – off-cuts and broken panels are shredded into 3 cm chips that can be directly supplied to biomass energy plants or used internally.
2. Reducing disposal costs – instead of sending bulky waste to landfill, shredded waste can be sold or reused, generating additional income.
3. Supporting sustainability goals – by converting waste into biomass fuel, the factory reduces reliance on fossil fuels and contributes to Indonesia’s renewable energy transition.
4. Space optimization – shredded material takes up significantly less space, helping the factory optimize its warehouse and yard utilization.

Transportation and Delivery

As with most heavy machinery delivered to Indonesia, RICHI Machinery shipped the equipment via sea freight. The Port of Tanjung Perak (Surabaya Port) served as the entry point, ensuring convenient delivery to the customer’s location in East Java. The entire shipping process was handled smoothly, and RICHI assisted with customs clearance documentation and provided remote support for unloading and initial setup.

Technical Features and Advantages of the Solid Waste Shredder Machine

The solid waste shredder machine in Indonesia is a versatile and widely applicable solution, suitable for industries such as wood processing, waste recycling, plastic shredding, municipal solid waste reduction, and energy production. Some of the key features that convinced the Indonesian customer to choose RICHI include:

• Heavy-duty body structure: Designed with a thickened casing, welded with CO₂ protection, and stress-relieved through annealing, ensuring long service life and resistance to deformation.
• High-strength cutters: Forged from 55CrSi alloy steel, precision machined, tough, and wear-resistant. The cutters can be repaired, reused, and replaced, extending the equipment’s lifespan.
• Hexagonal cutter shaft: Enhances load capacity, ensuring stable operation under heavy-duty shredding.
• Sealed bearings: Dust-proof and water-proof design ensures smooth operation with minimal maintenance costs.
• Automatic overload protection: If hard materials or blockages are encountered, the machine automatically reverses to prevent damage, safeguarding the main motor and gearbox.

This combination of durability, safety, and efficiency makes the shredder machine a preferred choice for both small and large-scale industrial waste management applications.

Customer Feedback

After three months of operation, the Indonesian customer shared positive feedback about the solid waste shredder machine SSJ1000. They reported that the machine had exceeded expectations in terms of both output consistency and durability.

In their words:

“Before installing the RICHI shredder, our waste management was a big headache. We spent too much time cutting down large wood scraps, and disposal costs were high. Now, the shredder processes everything quickly and reliably. The 3 cm shredded wood chips are sold to a nearby biomass pellet factory, which not only reduces waste but also generates extra revenue. We are very satisfied with the build quality and appreciate the after-sales service RICHI provided.”

The client also emphasized that the overload protection feature had been extremely useful in preventing downtime, especially when dealing with mixed waste containing nails or metallic parts.

RICHI’s Role in Supporting the Project

RICHI Machinery was involved in every stage of this single-machine supply project:

1. Pre-sale consultation – Our engineering team analyzed the customer’s waste type, volume, and desired shredding output, recommending the SSJ1000 as the most suitable model.
2. Customization – Cutter quantity and configuration were adjusted according to the customer’s specific wood material.
3. Logistics support – Full assistance with sea shipping documentation and communication with Surabaya Port authorities.
4. After-sales services – Online training sessions for the customer’s maintenance team, spare parts recommendations, and operational guidelines to maximize machine efficiency.

Broader Applications of the Solid Waste Shredder Machine

Although this particular project focused on wood waste shredding in Indonesia, the solid waste shredder machine can be applied to a wide range of industries and materials, including:

• Plastic barrels, containers, and packaging films.
• Scrap metal pieces (lightweight aluminum or copper parts).
• Municipal bulky waste such as discarded furniture and appliances.
• Agricultural residues such as coconut husks, palm waste, and sugarcane trash.
• Hazardous industrial waste requiring size reduction before further treatment.

This broad versatility is why the equipment is increasingly popular worldwide for both industrial recycling and renewable energy applications.

Project Conclusion

The Indonesian customer’s investment in the solid waste shredder machine SSJ1000 demonstrates how a single piece of equipment can significantly improve operational efficiency, reduce waste management costs, and support sustainable energy production. By transforming bulky, irregular solid wood waste into standardized 3 cm chips, the factory not only solved its waste disposal challenges but also created new business opportunities.

RICHI Machinery’s expertise in heavy-duty shredding technology, combined with its commitment to customer service and reliable shipping logistics, ensured the project’s success. This case once again highlights the practicality, durability, and economic value of RICHI’s solid waste shredder machine in real-world industrial environments.