1.0–1.2 T/H Rice Husk Pellet Machine in Malaysia

Customer Profile and Purchase Motivation

The client is a regional rice miller operating near Alor Setar, Kedah, processing approximately 50–70 tons of paddy per day during peak season. The purchase of a single rice husk pellet granulate machine was motivated by several factors:

• Waste-to-energy conversion: Utilizing rice husks to produce fuel pellets reduces costs associated with heating, drying, and other energy-intensive processes.
• Environmental compliance: Open burning of rice husks is restricted under Malaysia’s environmental regulations. Pelletizing provides a cleaner, environmentally friendly alternative.
• Diversification of revenue: Surplus pellets can be sold to small biomass power plants, restaurants using pellet stoves, and local industrial facilities.
• Operational flexibility: Integrating a single machine into existing operations avoids disruption and allows the client to gradually expand production.

The client’s decision to begin with a single machine demonstrates a careful approach to scaling, ensuring that the operational model is feasible before committing to larger investments.

Raw Materials and Pellet Specifications

The primary raw material is 100% rice husks, sourced directly from the milling process. Occasionally, small amounts of clean sawdust or coconut husk fibers are blended, but the mix does not exceed 5%, maintaining a predominantly rice husk composition. The moisture content of the husks is typically 10–12%, ideal for pelletizing without additional drying steps.

For this project, the client chose a pellet diameter of 6 mm, providing an optimal balance between density, combustion efficiency, and compatibility with domestic and small industrial boilers. The pellets are primarily intended as fuel, although they could also be adapted for other biomass applications such as animal bedding or bio-based composite materials.

Equipment Selection: Model and Parameters

Given the production scale and local operational conditions, the client selected the MZLH420 rice husk pellet machine. This model offers a balance of production capacity, energy efficiency, and durability, making it ideal for a medium-scale rice mill in Malaysia.

This selection enables the client to produce approximately 10–12 tons of pellets per day, aligning with the output of their milling operation and meeting local demand for biomass fuel.

Shipping and Logistics

Malaysia’s strategic location and developed port infrastructure make sea transport the most efficient method. The RICHI rice husk pellet machine was shipped from China via Port Klang, one of Malaysia’s busiest ports, and then transported by truck to the milling facility near Alor Setar.

RICHI handled all aspects of logistics, including customs clearance, inland transport, and coordination with the mill. This comprehensive service ensured a smooth delivery process, minimizing delays and allowing immediate installation.

Installation and Commissioning

RICHI provided on-site support during the installation and commissioning of the machine:

• Site preparation: A reinforced concrete foundation was constructed to ensure stability and minimize vibration.
• Electrical setup: The 90 kW main motor was connected to the local grid with voltage regulation for safe operation.
• Feeding adjustments: Rollers and ring die were fine-tuned to produce consistent 6 mm pellets.
• Operator training: Mill staff were trained in operation, maintenance, troubleshooting, and safety, ensuring long-term reliability and efficiency.

This hands-on support allowed the client to start production immediately and optimize the machine for local rice husk characteristics.

Application and Market Use

The rice husk pellets produced in this rice husk pellet machine in Malaysia project have multiple applications:

• Internal Energy Use: Fueling rice drying boilers, reducing dependence on firewood and diesel.
• Local Sales: Supplying small biomass power plants, hotels using pellet stoves, and food processing facilities.
• Potential Export: Neighboring countries like Singapore and Indonesia show demand for high-quality biomass pellets, creating future revenue opportunities.

Advantages of RICHI Rice Husk Pellet Machines

• Durability: The MZLH420 rice husk pellet machine in Malaysia features wear-resistant rollers and ring die, handling abrasive rice husks efficiently.
• Energy Efficiency: Optimized design minimizes electricity consumption per ton of pellets produced.
• Flexible Pellet Sizes: Produces pellets from 4–12 mm, catering to different applications.
• Professional Support: RICHI provides installation, training, and ongoing technical assistance.
• Scalable Investment: The single machine can later expand into a full production line if market demand grows.

Technical Overview of Pelletizing Process

1. Feeding: Rice husks are fed consistently through anti-caking and forced feeders.
2. Compression: Rollers press the husks through the ring die at high pressure.
3. Pellet Formation: Compressed material exits as uniform 6 mm pellets.
4. Cooling and Storage: Optional cooling stabilizes pellets for storage and transport.

Environmental Benefits

• Reduces open burning of agricultural residues, decreasing air pollution.
• Provides a renewable energy source for both industrial and domestic applications.
• Promotes sustainable practices within the rice milling industry.

Future Development Plans

The client envisions expanding production:

• Adding cooling and packaging systems to improve product quality and marketability.
• Exploring co-firing options with nearby small-scale power plants.
• Upgrading to higher-capacity models like MZLH520 or MZLH678 as demand increases.

Conclusion

This case highlights how a medium-sized rice milling company in Malaysia can leverage a single rice husk pellet machine to convert agricultural waste into valuable biomass fuel. With RICHI’s durable equipment, professional support, and flexible design, clients can:

• Efficiently manage rice husk waste
• Produce renewable fuel for internal use and local markets
• Access a scalable solution for future expansion

RICHI Machinery’s expertise and high-quality rice husk pellet machines make it the ideal partner for anyone seeking to invest in rice husk pellet mills in Malaysia. The combination of reliability, energy efficiency, and professional service ensures long-term operational success and environmental benefits.