6–8 T/H Poultry Manure Pellet Machine in Malaysia

Raw Material Composition

In Malaysia, poultry manure is often wet, containing around 25–30% moisture. To produce high-quality pellets, the client first dries the manure to approximately 18–20% moisture content using their existing drying equipment. This level of moisture is ideal for the FZLH420 poultry chicken manure pellet machine unit to produce uniform pellets.

To improve pellet structure and nutrient balance, the client mixed chicken manure with local agricultural residues:

• 65% chicken manure (fresh, semi-dried)
• 25% palm kernel shells (locally abundant from oil palm processing)
• 10% rice husks

This combination enhances pellet hardness and porosity, while reducing mold risks during storage. The targeted pellet diameter is 8 mm, optimized for standard fertilizer application in both small-scale farms and commercial plantations.

The client’s approach reflects a practical adaptation to Malaysia’s local raw material availability. Palm kernel shells provide a fibrous component that binds well with manure, while rice husks are used to improve aeration and reduce pellet moisture retention.

Equipment Details and Selection

The client selected the FZLH420 model for their organic fertilizer production project due to its robust design and appropriate production capacity. Key specifications include:

• Main motor power: 90 kW
• Anti-bridging feeder power: 3 kW
• Forced feeder power: 1.5 kW
• Ring die diameter: 420 mm
• Pellet diameter: 4–12 mm, adjustable
• Production capacity: 6–8 T/H

The FZLH420 poultry manure pellet machine in Malaysia is perfectly suited for medium-scale organic fertilizer production. Its anti-bridging feeder ensures smooth feed of the fibrous manure-residue mixture, while the forced feeder maintains consistent die pressure, producing high-quality, dense pellets.

The choice of this model was driven by the client’s desire for a machine that balances high output with compact design, allowing integration into their existing production area without significant structural modifications.

Equipment Function and Applications

The poultry manure pellet machine in Malaysia serves several important functions:

1. Fertilizer Production: The machine primarily produces organic fertilizer pellets. The resulting pellets are rich in nitrogen, phosphorus, and potassium, providing a balanced nutrient profile for crops like vegetables, fruits, and oil palm seedlings.
2. Odor and Sanitation Control: Pelletizing reduces the smell associated with raw poultry manure and decreases pathogen load, improving the safety and environmental compliance of fertilizer production.
3. Ease of Transport and Storage: The uniform, dense pellets simplify storage in warehouses and facilitate efficient transportation to distributors and farmers.

This client’s project focuses exclusively on fertilizer production. Unlike other cases where multi-material pellets are processed for biomass fuel, the Malaysian project is tailored for nutrient-rich organic fertilizers suitable for both smallholder farms and commercial agricultural operations.

Shipping and Logistics

The FZLH420 poultry manure pellet machine was manufactured in China and shipped from Qingdao Port. The equipment arrived at Port Klang, Malaysia, the primary port for industrial imports. Local logistics services managed the transfer from Port Klang to the client’s production facility.

Given the medium-scale size of the FZLH420 manure organic fertilizer pellet machine, installation was straightforward. The client’s team worked closely with RICHI’s technical specialists to ensure proper alignment, feeder calibration, and initial testing before commencing full production.

Technical Advantages and Why RICHI Equipment Was Chosen

RICHI Machinery was chosen for multiple reasons:

• Versatility: The FZLH series poultry manure pellet machine in Malaysia can process a wide range of animal manures mixed with agricultural residues, offering flexibility for future expansions.
• Durable Ring Die and Rollers: Designed for long-term operation, minimizing wear and reducing maintenance costs.
• Energy Efficiency: The machine uses optimized motor and feeder systems, balancing high pellet output with minimal energy consumption.
• User-Friendly Maintenance: Quick-access feeders and easy die replacement minimize downtime.

RICHI Machinery also provided comprehensive support, including installation, training for operational staff, and guidance on optimizing raw material mixtures for consistent pellet quality.

Customer Feedback

After three months of operation, the client provided feedback highlighting the machine’s performance:

• “The FZLH420 runs smoothly, producing dense and uniform pellets. The odor reduction is remarkable, making our facility more comfortable to work in.”
• “RICHI’s after-sales team provided excellent support. Installation and initial training were thorough, which allowed our team to quickly master operation and troubleshooting.”
• “We can now experiment with different raw material ratios to optimize nutrient content and pellet hardness for various crops.”

The client reported achieving a daily output of 7–8 tons of high-quality fertilizer pellets, exceeding their initial expectations and enabling them to meet growing market demand.

Broader Applications of the Equipment

Although this project focuses on chicken manure, the FZLH series offers broader applications:

• Other Animal Manures: Suitable for cow, pig, or sheep manure when mixed with bulking agents like straw or wood chips.
• Biomass Pellets: Can produce biomass fuel pellets from agricultural residues, corn stalks, and wood waste.
• Adjustable Pellet Sizes: Allows production of specialized fertilizer pellets for small plants, potted crops, or commercial plantation use.

The versatility makes RICHI machinery a strategic investment for organic fertilizer producers looking to diversify products and adapt to local material availability.

Conclusion

The poultry manure pellet machine in Malaysia project demonstrates how a single FZLH420 unit can transform raw poultry manure and local agricultural residues into high-quality fertilizer pellets. By carefully selecting raw materials, optimizing moisture content, and relying on RICHI Machinery’s professional support, the client achieved efficient production, odor control, and consistent pellet quality.

This case highlights the advantages of investing in RICHI fertilizer granulator machine: durable construction, energy efficiency, versatility, and professional after-sales support. It also illustrates how small to medium-scale organic fertilizer producers can enhance production efficiency while maintaining environmental compliance.

Through this project, the client successfully upgraded their production capabilities, providing high-quality organic fertilizer for Malaysia’s growing urban and commercial agricultural market. The poultry manure pellet machine has proven to be a cost-effective and reliable solution, positioning the client for sustainable growth and market competitiveness.