6–8 T/H Poultry Manure Pellet Machine in Italy

Raw Material Composition

The client’s production process involves collecting wet poultry manure from approximately 15,000 laying hens. The manure typically contains 25–28% moisture and is semi-liquid, which requires drying prior to pelletizing. The client uses an on-site dryer to reduce moisture to around 18%, ensuring the material is suitable for efficient pelletizing.

In addition to poultry manure, the client blends locally available agricultural residues to improve pellet structure and nutrient balance:

• Chicken manure: 65%
• Corn stalks: 25%, sourced from nearby corn farms
• Sawdust from olive wood processing: 10%, providing additional lignocellulosic structure

This mixture ensures that the final pellets are firm, uniform, and nutrient-rich. The fibrous content from corn stalks and sawdust enhances pellet durability and reduces breakage during storage and transport. The target pellet diameter is 8 mm, ideal for fertilizer distribution across vegetable fields and vineyards in Italy.

Equipment Selection and Specifications

After evaluating various options, the client selected the FZLH420 poultry manure pellet machine, a mid-to-large-scale model suitable for their production capacity and raw material mix. Key technical specifications include:

• Main motor power: 90 kW
• Anti-bridging feeder power: 3 kW
• Forced feeder power: 1.5 kW
• Ring die diameter: 420 mm
• Adjustable pellet diameter: 4–12 mm (operated at 8 mm for this project)
• Production capacity: 6–8 T/H

The FZLH420 model organic fertilizer pellet machine was chosen due to its ability to handle fibrous materials effectively while maintaining a stable pellet output. Its forced feeder ensures consistent material pressure against the die, while the anti-bridging feeder prevents clogging, which is crucial given the mix of wet poultry manure and fibrous agricultural residues.

This standalone machine integrates seamlessly with the client’s existing production equipment. By using the FZLH420, the client can efficiently process their poultry manure while controlling pellet quality, moisture content, and nutrient concentration. The robust ring die and rollers guarantee uniform pellet density, which is critical for commercial distribution and storage.

Machine Function and Applications

The poultry manure pellet machine in Italy is primarily used for producing organic fertilizer pellets, with several benefits:

1. High-quality organic fertilizer production: The machine transforms a mixture of semi-dried poultry manure and agricultural residues into uniform pellets rich in nitrogen, phosphorus, and potassium.
2. Sanitation and odor control: Pelletizing poultry manure reduces pathogen presence and odor, improving workplace conditions and complying with environmental standards.
3. Ease of handling and storage: The dense, uniform pellets are easier to store, package, and transport, allowing the client to serve both local and regional markets efficiently.

Unlike other applications of pellet machines, this organic fertilizer production project focuses exclusively on fertilizer production rather than fuel or animal feed. The client emphasizes sustainable agriculture and organic certification, making uniform pellet quality essential for customer satisfaction and compliance with EU organic standards.

Shipping and Logistics

The FZLH420 poultry chicken manure pellet machine was manufactured at RICHI Machinery’s facility in China and shipped via sea from Qingdao Port to Genoa Port, Italy. Upon arrival, the equipment was transported to the client’s facility in northern Italy using specialized heavy-load trucks.

RICHI engineers provided on-site installation, commissioning, and training. They guided the client in adjusting die pressure, feeder speed, and moisture levels to optimize pellet output. Additionally, RICHI technicians offered operational training to ensure staff could maintain consistent pellet quality and perform routine maintenance efficiently.

Advantages of RICHI Equipment

The client chose RICHI machinery because of the following advantages:

• Versatility: The FZLH series can process poultry, cattle, or pig manure mixed with straw, sawdust, or other agricultural residues, allowing future flexibility.
• Durability: The ring die and rollers are built from high-quality alloy steel, ensuring long-term reliability and minimal downtime.
• Energy efficiency: Optimized motor design reduces electricity consumption while delivering high production capacity.
• Ease of maintenance: Accessible feeders, easy die replacement, and straightforward cleaning minimize maintenance time and costs.
• After-sales service: RICHI provides technical support, raw material guidance, and troubleshooting assistance to maximize productivity.

The client highlighted that RICHI’s local support and responsive communication were key factors in their purchase decision, providing confidence in long-term equipment performance.

Customer Feedback

After six months of operation, the client shared the following feedback:

• “The FZLH420 produces pellets of consistent size and density. We’ve noticed a significant reduction in odor, which has improved conditions for our staff.”
• “RICHI’s engineers provided excellent training on blending poultry manure with corn stalks and sawdust to achieve optimal pellet hardness and nutrient balance.”
• “We are impressed by the machine’s reliability and low maintenance. It runs smoothly with minimal energy consumption.”

With this single FZLH420 machine, the client achieved a daily output of 7 tons of high-quality fertilizer pellets, supplying both commercial farms and retail customers across northern Italy.

Broader Applications of the FZLH Series

Although the current project focuses on poultry manure, the FZLH series fertilizer granulator machines are highly versatile:

• Other animal manures: Cow, pig, and sheep manure can also be pelletized with fibrous additives.
• Biomass pellets: Agricultural residues such as wheat straw, corn stalks, and wood chips can be processed into biomass fuel pellets.
• Customizable pellet sizes: Die adjustments allow pellet diameters from 4 to 12 mm, suitable for different markets and applications.

This versatility allows clients to adapt production to changing material availability or market demand, making the FZLH series a strategic investment.

Conclusion

The poultry manure pellet machine in Italy case illustrates how a single FZLH420 unit can efficiently transform semi-dried poultry manure combined with locally sourced agricultural residues into uniform, nutrient-rich fertilizer pellets. By selecting the proper raw material blend and leveraging RICHI’s technical support, the client achieved high-quality output, improved operational efficiency, and enhanced product consistency.

This project demonstrates RICHI’s commitment to quality, versatility, and customer service. The FZLH420 has proven to be a reliable and valuable investment for Italian fertilizer manufacturers seeking to improve production, comply with organic standards, and expand their market presence.

By choosing RICHI Machinery, clients can expect durable equipment, energy-efficient operation, versatile applications, and comprehensive after-sales support, ensuring a long-term partnership and high returns on investment in the organic fertilizer industry.