3–5 T/H Poultry Manure Pellet Machine in Ireland

The decision to purchase a single unit rather than a full organic fertilizer production line was deliberate. By adding this machine to their existing equipment, the client could evaluate its efficiency and product quality without committing to a complete overhaul of their production infrastructure.

This approach also allowed them to gradually scale production as market demand increased. The new machine would primarily be used to pelletize poultry manure mixed with other locally available agricultural residues, transforming them into uniform, nutrient-rich fertilizer pellets suitable for widespread use.

Raw Material Composition

In Ireland, chicken farms generate significant volumes of wet manure, typically with a moisture content of 25–28%. To produce high-quality pellets, the client first dries the manure to around 18% moisture using an existing drying system. This moisture level is ideal for pelletizing with the FZLH350 model, which the client selected for its balance between production capacity and compact size.

To enhance pellet structure, nutrient content, and pellet hardness, the client mixes chicken manure with other organic materials commonly available in Ireland:

• 70% semi-dried chicken manure
• 20% wheat straw (abundant from local cereal farms)
• 10% peat fines (locally sourced from managed peatlands)

The mixture ensures that the final pellets are dense, uniform, and easy to handle. The fibrous straw component provides structural integrity, reducing pellet breakage, while peat fines contribute to moisture regulation and slow nutrient release. The target pellet diameter is 6 mm, optimized for general-purpose fertilizer applications across Irish farms, including horticulture, pasture improvement, and vegetable production.

Equipment Details and Selection

The client selected the FZLH350 poultry manure pellet machine based on their production requirements and material properties. Key specifications include:

• Main motor power: 37 kW
• Anti-bridging feeder power: 2.2 kW
• Forced feeder power: 0.75 kW
• Ring die diameter: 350 mm
• Pellet diameter: adjustable 4–12 mm (operated at 6 mm for this project)
• Production capacity: 3–5 T/H

The FZLH350 poultry manure pellet machine was chosen because it provides a medium-scale output suitable for the client’s existing production space. Its robust ring die and rollers allow efficient compression of chicken manure mixed with fibrous materials, producing consistent, dense pellets. The machine’s anti-bridging feeder ensures smooth material feed, while the forced feeder maintains proper pressure on the die, resulting in high-quality pellet formation.

The compact design allowed the client to integrate the FZLH350 with their existing mixers, dryers, and storage silos without significant structural modifications. This makes the machine ideal for small-to-medium fertilizer manufacturers who want reliable production without extensive facility expansion.

Equipment Function and Applications

The primary application of the poultry manure pellet machine in Ireland is the production of organic fertilizer pellets. This project demonstrates several advantages for the client:

1. Fertilizer Production: The machine converts semi-dried poultry manure mixed with agricultural residues into uniform pellets rich in nitrogen, phosphorus, and potassium, suitable for a wide range of crops.
2. Sanitation and Odor Reduction: Pelletizing poultry manure significantly reduces odor and pathogen content, improving workplace conditions and complying with environmental standards.
3. Enhanced Storage and Handling: The uniform, dense pellets simplify storage in warehouses and allow for easier transport to distributors and local farms.

Unlike other pelletizing applications that may produce fuel pellets or animal feed, this project focuses solely on organic fertilizer production. The resulting pellets are tailored for Irish agricultural practices, ensuring optimal nutrient delivery and soil improvement.

Shipping and Logistics

The FZLH350 poultry manure pellet machine was manufactured at RICHI Machinery’s facility in China and shipped from Qingdao Port. It arrived at Dublin Port, Ireland’s main entry point for industrial equipment imports. Local transportation services delivered the machine to the client’s production facility, where RICHI’s engineers assisted with installation, calibration, and initial trial runs.

The client noted that the RICHI installation team provided detailed guidance on die pressure settings, feed moisture adjustment, and pellet drying optimization, ensuring that the machine performed efficiently from day one.

Technical Advantages and Why RICHI Equipment Was Chosen

RICHI Machinery was selected because of the FZLH series poultry manure pellet machine’ technical advantages and adaptability:

• Versatility: The machine can process various types of poultry, cattle, or pig manure mixed with straw, wood chips, or agricultural residues, providing flexibility for future expansions.
• Durable Components: The ring die and rollers are engineered for long-lasting operation, minimizing downtime and maintenance costs.
• Energy Efficiency: Optimized motor and feeder design reduces electricity consumption while maintaining high pellet output.
• Ease of Maintenance: Quick-access feeders and simple die replacement allow for efficient maintenance and minimal production interruptions.

RICHI also provided comprehensive after-sales support, including training for operational staff, technical guidance on raw material blending, and troubleshooting assistance, ensuring that the client could maximize productivity immediately.

Customer Feedback

The client’s feedback after three months of operation emphasized the machine’s performance and reliability:

• “The FZLH350 organic fertilizer pellet machine produces consistently dense pellets, and the odor reduction is noticeable compared to our previous manual processing.”
• “RICHI’s support team was highly professional, helping us fine-tune the raw material mixture to achieve the desired pellet hardness and nutrient balance.”
• “We are impressed by the low maintenance requirements and energy efficiency. The FZLH350 has exceeded our expectations in terms of production capacity and product quality.”

The client achieved a daily output of 4–5 tons of high-quality fertilizer pellets, enabling them to supply both smallholder and commercial farms throughout southern Ireland.

Broader Applications of the Equipment

Although the current organic fertilizer production project focuses on poultry manure, the FZLH series can also handle:

• Other Animal Manures: Cow, pig, or sheep manure can be pelletized with straw or wood chips to create organic fertilizers.
• Biomass Pellets: The machine can produce biomass fuel pellets from agricultural residues, such as cereal straw or wood chips.
• Customizable Pellet Sizes: The adjustable die allows for pellet diameters ranging from 4–12 mm, suitable for different applications, including small-scale horticulture or large-scale pasture improvement.

This flexibility makes the FZLH series fertilizer granulator machine an attractive investment for organic fertilizer producers seeking long-term growth potential and adaptability to new materials or markets.

Conclusion

The poultry manure pellet machine in Ireland case demonstrates how a single FZLH350 unit can transform semi-dried poultry manure mixed with locally available agricultural residues into high-quality, uniform fertilizer pellets. By selecting the right raw material ratios and leveraging RICHI’s technical support, the client achieved consistent pellet quality, efficient production, and improved sanitation.

This project highlights the benefits of investing in RICHI pelletizing equipment: durable construction, energy efficiency, versatility, and reliable after-sales service. The FZLH350 enables the client to meet the growing demand for organic fertilizers while maintaining environmental compliance and production efficiency.

Overall, the client successfully modernized their production process, improving output and product consistency. The poultry chicken manure pellet machine has proven to be a valuable and reliable investment, positioning the client for continued growth in Ireland’s competitive organic fertilizer market.