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3-4T/H Palm Kernel Shell Pellet Machine in Malaysia

This is a project about palm kernel shell pellet machine in Malaysia. This client is an established mid-sized palm oil plantation group based in Johor. For years, they sold loose PKS to local mills and small power plants. But the prices were low, and transporting raw shells over long distances barely covered the fuel costs.

3-4T/H Palm Kernel Shell Pellet Machine in Malaysia

OVERVIEW

This is a project about palm kernel shell pellet machine in Malaysia. Malaysia has long been a global hub for palm oil production, and alongside that prosperity comes a challenge that many plantation operators know all too well: what to do with the huge quantities of palm kernel shells (PKS) generated daily?

While palm kernel shells have long been burned for steam or simply discarded, the push for renewable energy and carbon neutrality is rewriting the story. One Malaysian plantation owner recently decided to grab that opportunity by investing in a 3-4t/h palm kernel shell pellet machine, supplied by RICHI Machinery.

This client is an established mid-sized palm oil plantation group based in Johor. For years, they sold loose PKS to local mills and small power plants. But the prices were low, and transporting raw shells over long distances barely covered the fuel costs.

After attending a biomass energy seminar in Kuala Lumpur, the owner realized there was a better way: process PKS on-site into uniform, high-density fuel pellets. These PKS pellets have stronger market demand, easier logistics, and higher sale value, both locally and for export.

However, instead of jumping directly into a full biomass pellet production line, this client took a more measured approach. They chose to start with a single, high-capacity palm kernel shell pellet mill — the core unit that would anchor their future expansion.

  • Name:

    PKS pellet making machine

  • Country:

    Malaysia

  • Date:

    2024

  • Capacity:

    3-4T/H

  • Model:

    MZLH768

  • Main Motor Power:

    250KW

  • Control Mode:

    Automatic

  • Finished Pellet Diameter:

    4-12 mm

Why This Plantation Needed a Standalone palm kernel shell pellet machine in Malaysia

The main reason for buying just one palm kernel shell pellet press first was to test and stabilize the new business model. The customer already has a simple pre-processing setup — they shred and dry the PKS using existing equipment originally meant for boiler fuel. But until now, they never produced standardized biomass pellets.

Adding a single, reliable palm kernel shell pellet machine in Malaysia allows them to produce test batches, secure steady orders with nearby biomass power plants, and understand the maintenance and operational requirements. If all goes well, they plan to expand to a complete palm kernel shell pellet production line within 18 months.

Choosing the Right palm kernel shell pellet machine in Malaysia

After a detailed discussion with RICHI's technical team, the client selected the MZLH768 biomass pellet mill. Here's what makes this machine perfect for palm kernel shells in Malaysia’s conditions:

Model MZLH768
Main Motor Power (kw) 250
Anti-Arch Feeder Power (kw) 4
Force Feeder Power (kw) 1.5
Ring Die Inner Diameter (mm) 762
Finished Pellet Diameter (mm) 4~12
Capacity (T/H) 3.0–4.0

The PKS the customer uses have a relatively high hardness compared to sawdust or soft biomass. The powerful 250kW main motor and large ring die of the MZLH768 palm kernel shell pellet machine in Malaysia give enough pressing force to compress the tough shells into tight, high-energy pellets. The upgraded anti-arch feeder ensures smooth flow — crucial for a fibrous material like PKS that tends to bridge.

Palm Kernel Shell Pellet Press: A Smart Fit for Local Resources

Malaysia's palm oil industry generates millions of tons of PKS every year. This plantation alone produces around 8,000 tons of shells annually. Previously, a lot of this was left in piles or burned inefficiently. By pelletizing even half of this output, they expect to produce roughly 4,000 tons of PKS pellets per year, opening new revenue streams and meeting the growing demand for renewable industrial fuel.

The pellets are mainly sold to local textile factories, food processors, and green industrial parks that have converted their old fossil fuel boilers to biomass. The rest could be exported to neighboring countries with energy shortages.

What Goes Into the Pellets: 100% PKS or Mix?

In this specific case, the customer uses primarily pure palm kernel shells, dried to a moisture content of around 12%. But they plan to experiment with adding a small proportion (up to 20%) of empty fruit bunch (EFB) fibers. This can improve pellet binding and slightly lower ash content, depending on the buyer's needs.

However, because EFB fiber is lighter and bulkier, the palm kernel shell pellet machine in Malaysia needs to handle mixed feedstock without compromising throughput. The robust construction of the MZLH768 PKS pelletizer makes this possible. Operators can fine-tune the feeder speed and adjust the die compression ratio to suit different blends.

Beyond Palm Kernel Shells: Flexible Biomass Pellet Production

One reason this customer picked RICHI's palm kernel shell pellet machine in Malaysia is its ability to handle various biomass feedstocks if market conditions change. Besides PKS and EFB, the same biomass pellet mill can press:

This flexibility gives the customer confidence that even if PKS market prices fluctuate, they can adapt their raw materials and keep the pellet machine profitable.

Supporting Malaysia's Renewable Energy Push

Malaysia is actively encouraging more renewable energy use through its National Renewable Energy Policy. Large factories, hotels, and even state-run utilities are under pressure to shift from coal and oil to biomass wherever feasible.

In this context, local palm kernel shell pellets are a perfect fit. They are renewable, low-emission, and locally sourced. By processing PKS into high-quality, low-moisture pellets, this plantation taps directly into this trend — while also solving their own waste disposal problem.

Why RICHI Was the Final Choice for This palm kernel shell pellet machine in Malaysia

The plantation reviewed several suppliers from Europe, China, and Southeast Asia. But they picked RICHI because of their clear experience with tropical biomass, especially tough palm materials.

RICHI's team didn't just sell a machine; they shared design tweaks, recommended the ideal die compression ratio for PKS, and helped design a simple dust control system for the pelletizing shed. These practical touches made the difference.

Real Benefits from This Single palm kernel shell pellet machine in Malaysia

Even though it's just one machine, the impact is real. Instead of piles of shells rotting or burning on site, the plantation now sells tidy, bagged biomass fuel that buyers want. This extra revenue covers local transport, creates new jobs, and helps the plantation meet stricter sustainability standards demanded by buyers of certified palm oil.

Operators trained by RICHI keep the PKS pellet mill running steadily with minimal downtime. Routine maintenance and easy access to spare parts mean no long production stoppages — a common headache with lower-quality pellet presses.

The Next Step: Building a Complete PKS Pellet Line

Once they're confident with the market and operational know-how, the owner plans to scale up. Adding a second palm kernel shell pelletizer and a simple cooler and packing system would double capacity and allow for steady bulk shipments to larger industrial buyers.

Why It Matters for Other Malaysian Producers

If you're a Malaysian plantation owner sitting on tons of PKS, this story is worth paying attention to. Instead of selling shells raw for low prices, investing in a good PKS pellet mill or palm kernel shell pelletizer transforms waste into a premium green product.

It's not only good business — it's also the future. Buyers in Japan, Korea, and China are hungry for reliable biomass pellets to meet their own clean energy targets. Local industries are under pressure to shift too. And governments are making it harder to burn shells or dump them in fields.

Ready to Get Started? Let's Talk palm kernel shell pellet machine in Malaysia!

RICHI Machinery has helped dozens of plantations across Southeast Asia find the right PKS pellet press, palm kernel shell pellet mill, or palm fiber pellet machine to match their scale and feedstock. From compact models like the MZLH320 biomass pellet machine for pilot lines to large units like the MZLH768 for full commercial production, there's a solution for every project.

If you want to transform palm kernel shells into a high-value, clean-burning fuel that buyers actually want — and do it reliably, profitably, and sustainably — don't wait. Talk to the RICHI team today. Get practical advice, robust machines, and local support to keep your line running for years to come.

Your shells are worth more than you think. Let's turn them into gold — one pellet at a time.

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