3T/H Horse Bedding Pellet Machine In Germany

Client Background and Needs

The client runs a 50-horse equestrian center that caters to both competitive riders and leisure horse owners. They generate significant amounts of wood shavings and sawdust from bedding replacement and stabling activities.

Over time, the accumulation of loose sawdust became a storage issue, and transporting it in bulk was cumbersome and uneconomical. Additionally, they wanted to improve the comfort and cleanliness of stalls, which directly affects animal welfare.

After evaluating various options, the client decided to purchase a single MZLH678 horse bedding pellet machine. The choice of a single machine rather than a full line reflected their moderate scale of operations.

It was enough to produce 2.5–3.0 t/h of bedding pellets, meeting their daily requirements without overproducing or creating storage pressure.

Selected model details

• Model: MZLH678
• Main motor power: 185 kW
• Ring die inner diameter: 673 mm
• Feeding motor: 3 kW
• Forcing feeder: 1.5 kW
• Finished pellet size: 8 mm
• Daily production capacity: up to 3 tons per hour

Raw Materials and Processing Considerations

For this project, the raw materials were primarily softwood sawdust and fine shavings from local carpentry workshops. The client insisted on using a consistent, clean sawdust source to ensure pellet quality.

Occasionally, fine straw fibers were blended at a low percentage around 5 percent to improve absorbency and texture for horse stalls.

Moisture content was a critical factor. The sawdust arrived at around 12–14 percent moisture, which is ideal for the MZLH678 without requiring extensive pre-drying.

The client also appreciated that the machine could handle slight variations in particle size, allowing them to use both shavings and fine sawdust without additional sieving.

Installation and Factory Layout

The client’s existing facility did not have a dedicated pellet production area. To accommodate the horse bedding pellet press in Germany, a small section near the sawdust storage bins was repurposed. A short conveyor system was installed to feed sawdust directly into the pelletizer, minimizing handling.

A compact cooling and storage setup was included immediately after the machine to ensure the pellets retained their shape and moisture balance before bagging.

Some practical observations during installation:

• The feeding system was adjusted to handle occasional clumps in sawdust
• A small buffer bin was added to ensure continuous operation without frequent stops
• Cooling conveyors were set at a gentle slope to prevent pellet breakage

These adjustments allowed the single machine to operate efficiently while maintaining high pellet quality.

Purpose and Benefits of the Machine

The primary purpose of this horse bedding pellet machine in Germany was to produce pellets specifically for stall bedding, rather than fuel or general-purpose wood pellets.

Key benefits included:

• Higher density compared to loose shavings, reducing storage space requirements
• Improved stall hygiene, as pellets absorb moisture better and reduce odor
• Easier handling and transport, especially for a farm with multiple stables
• Reduced waste, since broken pellets can be reused directly as bedding

The client noted that switching to pelletized bedding simplified their daily routines.

Cleaning stalls became faster, and the amount of material used per stall decreased, which also saved costs on supplementary bedding.

Transportation and Delivery

The machine was shipped from Qingdao Port in China to Port of Hamburg, Germany.

Hamburg is one of the main industrial import hubs for machinery, making customs clearance and inland transport to the equestrian facility straightforward.

The client appreciated the clarity in shipping logistics and the timely arrival of the equipment.

Technical Advantages and Flexibility

What attracted the client to RICHI’s horse bedding pellet machine was not only its robust design but also its versatility:

• Wide particle size tolerance could handle both sawdust and fine shavings
• Adjustable pellet density allowing optimization for animal comfort versus durability
• Energy efficiency with lower operational costs compared to competitors
• Durable ring die and rollers designed for continuous operation with minimal maintenance

This flexibility was essential for a mid-sized farm where material supply and quality could vary day to day.

Customer Feedback and Practical Notes

After two months of operation, the client provided feedback that was very practical:

The machine is solid and reliable. It handles mixed sawdust and even some coarser shavings without jamming. Our stalls are cleaner, and we have noticed the horses prefer the pellets to loose shavings. Energy use is within expectations, and maintenance is straightforward.

They also highlighted that the learning curve for operators was short.

Staff could manage feeding, monitoring, and basic cleaning without extensive training.

Observations from the Field

During the first weeks, a few small adjustments were made:

• Slight moisture adjustment was needed to prevent dusting
• Pellet size was tuned to 8 mm, as smaller pellets broke too easily in stalls
• Conveyor speed optimized to avoid bottlenecks during peak production

These adjustments are typical and show the importance of on-site observation and flexible equipment settings.

Implications for Similar Farms

For other horse farms in Germany or neighboring regions considering bedding pellets, this project illustrates a few key points:

• A single well-chosen machine can satisfy moderate production needs without overinvestment
• Raw material assessment is critical because quality and moisture content affect pellet performance directly
• Compact layouts can integrate into existing facilities, reducing disruption
• RICHI support in choosing the right model and settings made installation and first production smooth

Investing in a horse bedding pellet mill in Germany is not just about equipment.

It is about transforming low-value waste into a higher-value product while improving animal welfare and operational efficiency.

Summary

The Horse Bedding Pellet Machine In Germany project is a strong example of how a mid-scale equestrian operation can optimize raw material use, streamline bedding management, and enhance product quality with a single, reliable pellet machine.

By carefully assessing material properties, production needs, and layout constraints, the client achieved a practical and cost-effective solution.

RICHI Machinery’s hands-on guidance, from initial consultation to shipping logistics and installation support, helped ensure the project was implemented successfully.

The client now produces stable, high-quality pellets that improve stall hygiene and reduce labor, illustrating that even a single machine can make a substantial impact on farm operations.

This project also highlights the broader potential of animal bedding pellet machines.

Even for farms without full industrial lines, a single unit can efficiently convert sawdust and shavings into premium bedding products, delivering tangible benefits for both the animals and the operation.