2.0–2.5 T/H Hay Hammer Mill for Cattle Feed Production in Saudi Arabia

Why the SFSP66*80 Hay Hammer Mill Was the Right Choice

After assessing production needs, available power capacity, and raw material characteristics, the customer selected the RICHI SFSP66*80 hay hammer mill. Below are the key specifications of the selected model:

• Rotor Diameter: 660 mm
• Crushing Chamber Width: 800 mm
• Rotating Speed: 2980 rpm
• Hammer Line Speed: 103 m/s
• Matched Power: 75 kW
• Forage/Stalk Throughput: 2.0–2.5 T/H

This capacity was ideal given their current herd size and forage availability. They didn't need a large-scale hammer mill like the SFSP66*150, which would be overkill in both throughput and energy consumption. Moreover, the compact design of the SFSP66*80 allowed for easy integration into their existing feed processing shed without significant civil modifications.

Raw Materials Used: Native Forages from the Kingdom of Saudi Arabia

In Saudi Arabia, where arid conditions dominate, the main forages used in cattle feed include:

• Sudan grass: Grown seasonally in irrigated areas, rich in digestible fiber.
• Alfalfa (Lucerne): Often imported from regions like Al-Kharj or even abroad but also locally grown with pivot irrigation systems.
• Rhodes grass: Drought-tolerant and favored for its consistent yield.

The farm primarily used Sudan grass bales and Alfalfa hay, processed initially by a baler shredder before entering the hammer mill. The targeted final particle size was 3–5 mm to ensure even mixing in the TMR and enhance digestibility for beef cattle.

Equipment Usage: From Forage to Feed

The hay hammer mill plays a critical role in transforming bulky bales into fine particles. These particles are then:

1. Mixed with crushed corn and barley (processed through an existing grain mill).
2. Blended with vitamin and mineral premixes.
3. Fed directly or pelleted as part of the TMR production process.

The farm preferred this setup because:

• They already owned a grain hammer mill.
• Forage processing was the missing piece.
• A full production line investment was not immediately necessary.

This modular purchasing approach allowed the customer to stay agile, optimize existing investments, and plan for gradual expansion based on market needs.

Logistics: Shipping to Saudi Arabia via Sea Freight

The hammer mill was shipped via sea freight to the King Abdul Aziz Port in Dammam, Saudi Arabia's largest port on the Persian Gulf. From there, it was transported inland to the customer's farm in Al-Qassim.

RICHI handled the full shipping process including:

• Export packaging and moisture-proofing.
• Port customs documentation.
• Coordination with a local freight forwarder for land transportation.

Customer Feedback: Real Results in Just Weeks

"We’ve seen a clear improvement in feed uniformity, and our cattle's feed intake is more consistent. Before using the RICHI hay hammer mill, our forage was too coarse, and we often had wastage. Now, we achieve the right texture every time, and our cattle love it. Also, the machine operates smoothly with very low noise and vibration."

The customer also appreciated:

• The customized screen size (5 mm) we provided based on their particle size requirement.
• The technical support from RICHI, including virtual installation guidance and operator training.
• The build quality and heavy-duty design, capable of handling fibrous materials without frequent maintenance.

What Makes RICHI Hay Hammer Mills Ideal for Middle Eastern Farms?

RICHI Machinery has designed the hay hammer mill series to suit the challenging conditions and forage types found across Middle Eastern and North African countries. Our hammer mill crusher machines are especially effective for dry, coarse materials that tend to clog standard grinders.

Some of the distinguishing features include:

• Wear-resistant hammer blades with easy replacement.
• High-speed balanced rotors for stable operation.
• Large feeding ports compatible with pre-shredded baled materials.
• Energy-efficient motors matched precisely to production needs.

RICHI hammer mills are also commonly used with:

• Grass pellet mills
• Cattle feed pelletizers
• Alfalfa pellet machines
• Chaff cutters and mixers

For customers looking to expand from crushing to complete feed production, our systems are scalable and integratable.

Beyond Equipment: What RICHI Provided

Apart from delivering a robust hay hammer mill, RICHI also supported the customer with:

• Customized electrical configuration for the local power grid (60Hz, 220V/380V).
• Spare parts package, including hammers and screens.
• Operator training via video tutorials and WhatsApp-based Q&A.
• One-year warranty and lifelong technical service.

Hay Hammer Mill in Saudi Arabia Driving Feed Independence

The successful deployment of the SFSP66*80 hay hammer mill in Saudi Arabia demonstrates the value of precision equipment tailored to regional needs. Whether it's Sudan grass, Rhodes grass, or Alfalfa, RICHI hammer mills deliver consistent, high-capacity crushing for cattle feed production.

With rising feed costs and water constraints, Saudi farms increasingly aim for self-sufficiency. This project is a great example of how investing in the right single-machine equipment can yield strong returns, better feed quality, and reduced waste.

RICHI Machinery remains committed to providing specialized equipment and solutions to livestock producers across the Middle East.