4-5T/H Hay Bale Pellet Machine for Export in USA

Raw Materials and Feed Composition

The client’s focus is on 100% grass-based pellets for cattle feed, sometimes enhanced with limited cereal grains for energy. The raw materials include:

• Alfalfa hay (alfalfa bales): Primary source of protein, sourced from Midwest farms, harvested as square or round bales.
• Orchard grass hay: Provides fiber and palatability.
• Timothy hay: Adds digestibility and quality fiber.
• Optional grains (corn, wheat bran): 10–15% inclusion for energy, depending on feed type.

The client’s production plan prioritizes dairy cattle feed, with occasional production of beef cattle feed and small ruminant feed (sheep and goats). Typical feed compositions include:

• Dairy cattle feed pellets: 70% alfalfa hay, 20% orchard grass, 10% corn.
• Beef cattle feed pellets: 60% alfalfa, 30% timothy hay, 10% wheat bran.
• Sheep feed pellets: 50–60% mixed hay, 40–50% grass blend.

The final pellet diameter is set at 6–8 mm, suitable for cattle consumption while maintaining optimal digestibility and minimal feed waste. Moisture content of the hay is maintained at 12–15%, ensuring smooth pelletizing without excessive fines and consistent pellet density.

Machine Selection and Specifications

Given the client’s scale and raw materials, the recommended unit is the CZLH678 hay bale pellet machine. This machine is ideal for handling large volumes of dense hay and mixed grass while producing uniform, high-quality pellets.

The CZLH678 hay bale pellet machine for export in USA provides consistent pellet density and can process various hay types, including large square bales and round hay bales. Its robust ring die and roller design ensures smooth operation even with fibrous raw materials, and minimizes machine wear, allowing for long-term operation without frequent maintenance.

Machine Functionality and Application

The hay bale pellet machine for export in USA fulfills several roles for the client:

Dairy Cattle Feed

• Pellet composition: 70% alfalfa, 20% orchard grass, 10% corn.
• Benefit: improves milk yield, ensures consistent nutrient delivery, and reduces feed waste.

Beef Cattle Feed

• Pellet composition: 60% alfalfa, 30% timothy hay, 10% wheat bran.
• Benefit: supports healthy weight gain and digestibility for feedlot cattle.

Sheep and Goat Feed

• Pellet composition: 50–60% hay blend, 40–50% grass.
• Benefit: appropriately sized pellets (4–6 mm) for small ruminants, promoting complete consumption.

This versatility makes the CZLH678 hay pellet machine suitable for mixed livestock operations, including dairy, beef, and small ruminants. The client can adjust pellet diameter and raw material composition according to seasonal availability and livestock requirements, allowing for optimized feed management throughout the year.

Processing Flow

The production process for hay pellets in this facility includes the following steps:

1. Bale Breaking: Square and round hay bales are pre-shredded into manageable pieces for feeding.
2. Moisture Control: Slight water addition or moisture reduction ensures 12–15% moisture content for optimal pellet formation.
3. Pelletizing: CZLH678 compresses shredded hay into uniform, dense pellets.
4. Cooling: Pellets are cooled to prevent moisture condensation and maintain structural integrity.
5. Storage and Packaging: Finished pellets are stored in silos or bagged for distribution across Midwest farms.

This workflow ensures high efficiency, low feed wastage, and consistent pellet quality, meeting American feed industry standards and supporting the overall productivity of the livestock operation.

Shipping and Installation

The CZLH678 hay bale pellet machine was shipped from Qingdao Port, China, and arrived at Savannah Port, Georgia, which is a major entry point for agricultural equipment imports in the USA.

RICHI Machinery provides full installation and commissioning services, including:

• On-site assembly guidance
• Operator training for maintenance and troubleshooting
• Initial start-up supervision to ensure smooth operation

These services ensure that the client can immediately integrate the machine into daily feed production, minimizing downtime and avoiding operational interruptions during installation and commissioning.

Advantages for the Client

The addition of the CZLH678 hay bale pellet machine for export in USA provides numerous benefits:

• High Output: 4–5 tons/hour production rate ensures a continuous feed supply.
• Uniform Pellet Quality: Dense, durable pellets with minimal fines for consistent animal nutrition.
• Flexibility: Handles a variety of hay types and bale shapes. Pellet diameter is adjustable to meet different livestock needs.
• Storage and Handling Efficiency: Pellets occupy less space than hay bales and are easier to transport.
• Future Integration Potential: The single-unit design can be incorporated into a larger feed line with mixers, conveyors, and bagging equipment.

RICHI also offers technical support, spare parts, and maintenance guidance, ensuring long-term reliability and minimal operational interruptions.

Market Potential in the USA

The USA has a mature livestock feed market, particularly in states like Iowa, Wisconsin, and Nebraska, where dairy and beef operations dominate. Hay pellet demand is growing due to:

• Better feed storage and handling
• Consistent nutrient delivery to livestock
• Reduction of feed losses during handling and transport

With increasing demand for sustainable and efficient feed solutions, hay bale pellet machines such as the CZLH678 grass bale alfalfa pellet machine allow American feed producers to produce premium hay pellets locally, reducing reliance on imports and improving operational efficiency while ensuring high-quality feed for livestock nutrition.

Conclusion

The hay bale pellet machine for export to the USA project demonstrates how RICHI Machinery provides tailored, high-quality solutions for feed producers. By choosing the CZLH678 model, the client achieved:

• Improved feed consistency for dairy, beef, and small ruminants
• Increased storage and transport efficiency
• Flexibility to process multiple hay types and bale forms
• Option to expand operations in the future with additional equipment

This case highlights RICHI’s expertise in providing durable, energy-efficient, and reliable grass pellet machines for global livestock feed markets. The single-unit investment delivers immediate operational benefits while allowing for future expansion into full feed processing lines, demonstrating both economic and operational value.