1.5–2.0 T/H Cotton Stem Pellet Machine in Uzbekistan

Client Profile and Equipment Purpose

The client is an agricultural biomass enterprise focusing on renewable energy production. The purchase of standalone cotton stem pellet machines was driven by several operational and economic reasons:

• Material availability: Cotton production in Uzbekistan produces abundant stems suitable for pelletizing.
• Environmental goals: Reduces open-air burning and associated greenhouse gas emissions.
• Product applications: Pellets are intended for industrial boilers, small-scale heating systems, and biomass power generation.
• Operational flexibility: Standalone machines allow the client to test and adjust formulations for optimal energy efficiency.

This purchase was not a replacement for existing equipment; rather, it is a new investment to explore energy conversion from cotton stems and other agricultural residues. Each machine is capable of handling raw cotton stems, chopped crop residues, and even blended mixtures with wheat straw.

Raw Material Sourcing and Machine Selection

The main feedstock for the project is raw cotton stems, collected from nearby cotton farms during harvest. Stems are chopped to lengths of 10–15 cm and dried to 12–15% moisture. Occasionally, palm fronds imported from neighboring countries are added to improve pellet durability and calorific value, reflecting Uzbekistan’s limited domestic palm resources.

Considering the moisture content, density, and intended pellet use, the client selected the MZLH520 cotton stem pellet machine:

With two cotton stem pellet machines in Uzbekistan installed, the facility achieves 3–4 T/H total output, providing sufficient supply for the local biomass market while maintaining flexibility in production.

Pellet Production Process

The process for producing cotton stem biomass pellets involves:

1. Chopping and drying: Stems are reduced to manageable sizes and dried to prevent clogging and ensure smooth pelletizing.
2. Pelletizing: The MZLH520 machines compress raw cotton stems into dense, uniform pellets with consistent calorific content.
3. Cooling: Hot pellets are cooled to ambient temperature to stabilize shape and prevent breakage.
4. Screening and packaging: Finished pellets are screened for uniform size and packaged for distribution to industrial clients.

The pellets produced are high-density fuel pellets, suitable for industrial boilers, biomass stoves, and small-scale power generators, providing a sustainable alternative to fossil fuels.

Technical Features and Advantages

The cotton stem pellet machine in Uzbekistan offers multiple advantages:

• Versatility: Processes cotton stems, wheat straw, rice husks, and blended agricultural residues.
• High-quality pellet output: Dense, uniform pellets with high calorific value.
• Durable and efficient: Long-lasting construction ensures minimal downtime and low maintenance costs.
• Standalone flexibility: Enables testing and optimization without committing to a full production line.
• Energy efficiency: Optimized ring die and motor configuration reduce electricity consumption while maintaining output.

The client highlighted that RICHI Machinery’s on-site support and operator training were essential to achieving consistent pellet quality immediately after commissioning.

Logistics and Shipping

The MZLH520 machines were shipped via sea freight to the Port of Karachi, Pakistan, the nearest major seaport accessible for heavy machinery shipments to Uzbekistan. RICHI Machinery handled packaging, quality checks, and export documentation to ensure smooth customs clearance.

Customer Feedback

"The MZLH520 cotton stem pellet machines have exceeded our expectations. They handle tough cotton stems effortlessly, producing uniform pellets that burn efficiently. The support from RICHI Machinery during installation and training has been invaluable. We are considering scaling up production and adding a third unit in the near future."

Strategic Benefits and Future Outlook

The cotton stem pellet machine in Uzbekistan project demonstrates:

• Effective conversion of agricultural residues into high-value biomass pellets, reducing waste and environmental impact.
• Flexible pilot operations using standalone machines for testing and optimization.
• Production of uniform, high-density fuel pellets suitable for various energy applications.
• Potential for expansion into a full-scale production line once market demand and operational processes are validated.

Investing in RICHI Machinery’s cotton stem pellet machines provides a reliable, energy-efficient solution for biomass enterprises, backed by technical expertise and professional support, ensuring long-term operational success and profitability.